Making Molds With Silicone Rubber

I have been doing clay modeling for many years. I was quite happy making large and small figurines with clay, and they turned out quite clearly detailed and appealing. However, recently I came across many mold makers who were  (to many “quite” in a row) enthusiastic about silicone rubber and how it can be used to reproduce almost anything. 
 
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I wanted to try out the product and looked up the instructions on the EnvironMolds website www.artmolds.com. The illustrated directions were clear which further motivated me to give it a try. I ordered MoldRite 25 silicone for my task and it was delivered shortly.

I decided to make a mold of a small figurine that I had already fashioned with clay. I used a cup for the mold box and glued the model on the bottom. Then I had to accurately weigh and thoroughly mix the silicone rubber and catalyst in a bowl. Pouring the mixture in a high, thin stream into the cup helped me to avoid most of the air bubbles. I covered the figurine completely with silicone rubber and pricked the few air bubbles that rose to the surface. 
 
 
The silicone mold had set properly within a few hours and I demolded it to get the silicone rubber mold with all the indentations and undercuts captured perfectly. After that I used the same silicone mold to make many more figurines and each turned out absolutely identical to the original one. The process was easy and fun too!

Mold Making Materials at EnvironMolds

EnvironMolds provides access to a complete array of products for making various types of molds.

Clay may seem like a simple material but the high-quality, oil-based plasticine variant proves to be excellent for making molds, sculptures, masks, animation figures and even special effects. Then there are carving and casting waxes that are especially suitable for making candles and soaps.

mold-making-supplies

If you are interested in capturing the shape of the human body for life casting, just turn towards the skin-safe alginates section. There is a silica-free formulation for use on babies and enhanced alginates for larger molds. Even plaster bandages can be used to make form molds from the body or other objects that do not have many details. The same bandages are also useful for reinforcing alginate molds.



Polyurethane rubbers are an exceptional mold making system especially when tough and durable molds are required, such as for concrete casting. The high quality silicone rubber formulas are suitable for any kind of application. Silicone rubber options are available for making food molds, translucent skin surfaces and even for making body molds. Liquid latex rubber is another versatile compound that is economical as well. It is primarily used for creating special effects on artists and for making masks.

polyurethanes-rubbers

Moulage and thermoset mold rubbers need to heated prior to use. The major benefit is that these mold making compounds are reusable by melting.

In case you want to know more about how to make molds, www.artmolds.com also hosts a learning centre with books, DVDs and other learning aids.

Never Use Plaster on the Skin


Most people believe that plaster can be used for making molds from the human body. So much so that, some art stores even tout plaster as the perfect material for making body molds for life casting.


However, fact is that plaster should never be applied directly on the body. This is because the plaster mix generates heat as it dries and can often cause burns on the skin. And once set, the plaster becomes rigid making it difficult to remove from the body. It can get snagged in the fine hair causing pain when ripped. Some people even report that the weight of the plaster is such that it can deform the face!
On the other hand, alginate is a natural material that is safe for the skin and even captures the details very well. It only has to be reinforced with plaster bandages so that the mold retains its shape. Alginate body molds are light and can be removed easily without harming the skin. Some petroleum jelly can be applied on the skin to allow for even easier demolding from facial or body hair. 

It should be noted that while plaster is a strict no-no, plaster bandages can still be used directly on the body also to make form molds, such as in belly casting. Applying release agent is imperative when making a mold.
You can always approach renowned art suppliers like EnvironMolds who will not only provide the right materials for making molds and casts, but also advise you on how to make molds safely from the body. Check www.artmolds.com for more information.

Why Use Plasticine Clay?


Plasticine clay lends itself especially well for mold making and casting works and is preferred by professional sculptors as well. And yet, many people confuse plasticine clay with regular modeling clay.
The confusion is actually justified as plasticine feels just like any other putty clay. However, what makes plasticine so popular is that it is an oil based clay that will never ever dry or harden, no matter how long it is left out in the open.
As Plasticine stays flexible, you don’t have to worry about the mold becoming hard or cracking either. And you can simply reuse the same clay after the casting is done. In case needed, the clay can even be warmed to make it soft and usable once again.
Plasticine comes in different degrees of hardness to suit varying applications - sculpting, mask making, mold making, special effects and so on. The soft variety is popularly used in animation and the harder ones are suited for industrial modeling. Automobile designers prefer to design their prototypes using this clay and the same is also used in claymation to design different movable characters.


And EnvironMolds - the popular online store for all kinds of art supplies - stocks various types of clays. EnvironMolds offers regular clay, plastilina clay and even sulfur-free variants that will not inhibit the setting of silicone mold rubbers.

Making Body Molds with Silicone Rubber

Think body molds; think alginates! Indeed, alginate is the material of choice for capturing molds from the live human body as it is completely safe for the skin. This natural organic material sets quickly and the level of detail is also superior.

However, alginate comes with its own set of drawbacks. For instance, alginate can easily tear during demolding. Even if you manage to demold properly, the molds tend to shrink on contact with air as the water evaporates. They will start losing details within a few hours itself and are mostly unusable after 24 hours or so. Therefore, you have to cast them quickly; within an hour or two at best. Again, these are waste molds as you cannot even consider using them for making multiple castings.

Moreover, you cannot cast resins or polyurethanes in alginate molds. They are mostly suitable for plaster casting only.

Another option

Not many people may be aware that silicone rubber can also be used for making body molds! Indeed, skin-safe silicone is available in the market and LifeRite Skin Safe Silicone from the house of EnvironMolds is a good option.

This 2-part RTV silicone rubber is suitable for life casting and can be easily sourced from Artmolds.com. The body molds will turn out tear-resistant and have a long life.

They can be used again and again for making resin, polyurethane or plaster casting, making it possible to replicate multiple copies using the very same mold!

Multi-Purpose Nature of Sodium Silicate

I recently came across water glass – also called liquid glass – on the EnvironMolds website Artmolds.com. I am well aware that sodium carbonate and silicon dioxide react when molten to form sodium silicate and release carbon dioxide. This compound is regularly used in cements, passive fire protection, refractories, textile and lumber processing, and automobiles.



Imagine my surprise when it dawned on me that the same sodium silicate also enjoys patronage in the world of mold making and casting! The potential of sodium silicate in working as an effective deflocculant for clay slips is still understandable.

However, I had no clue that this same compound would help provide an antique finish to ceramics! All you have to do is brush a thrown pot with a solution of sodium silicate. The painted surface is then quickly dried before expanding the pot from inside. What happens is that the thin skin of sodium silicate first hardens when dried with a blow torch or heat gun while the clay still stays soft and malleable. The pressure of expansion from inside cracks the skin to give the pot an instant antique look. The glazed surface looks quite authentic.



EnvironMolds offers Sodium Silicate in aqueous solution that can be used for ceramics, metal mold making, cement and plaster sealing and also as a high temperature adhesive. It is odorless, non-toxic, moisture resistant, non-flammable and comes at a very low cost too.

Alginate Safe for Skin Contact

Alginate is the most commonly used material for making body molds. As it is extracted from seaweed and combined with other harmless substances, alginate can be safely applied on any part of the human body.

In fact, alginate is a natural organic material that is food safe as well. It is used as an ingredient in many food products and is safe to eat. Alginate is also regularly used to capture dental impressions and life casting alginate has evolved from this formula itself. The mold making version is only modified to deliver slower setting times.

All you have to do is mix the alginate powder with water to form a gel like paste. Avoid using hard water for this purpose. The alginate paste can be easily applied on the face, hands, legs, torso or the entire human body too. It will set within a couple of minutes and can be easily demolded by twisting or wriggling the body part.

EnvironMolds provides a range of alginate formulas that capture incredible details and provide an exact reproduction of the body part where it is applied. Apart from the traditional formulas, there is a silica-free version (softer set suitable for babies and small children) and fiber-reinforced version (delayed shrinkage and improved tear strength for larger molds). Check www.artmolds.com/molding-materials/alginate.html for other slower set variations as well.