Showing posts with label KastEZ Resin. Show all posts
Showing posts with label KastEZ Resin. Show all posts

Getting to Know KastEZ Polyurethane Resin

There are various kinds of resins and each type comes in different formulations. KastEZ is a popular polyurethane resin formula that is commonly preferred by artists for their casting works.

Resins come in different types – polyester, epoxy and polyurethanes are the commonly used ones for making castings.

Of these, polyester resin is considered the most easy to use and the price is also reasonable. It cures to a hard form too. However, it emits noxious fumes which are quite dangerous for the user. Epoxy resin is also considered easy to use and is advised for beginners, primarily because of the longer pot time. It is safe to use, but cures soft which can make it difficult to handle.

It goes without saying that polyurethane resin is the most popular resin, even despite the comparatively higher price.

What works for polyurethane resin is that it is versatile and boasts of excellent strength, durability, elasticity and resistance to oils and other chemicals. It captures details well and generally cures to a hard form. However, varying the formulation of the resin can yield varying properties from a soft pliable rubber to a very hard and rigid plastic. It comes in both opaque and water clear forms to suit different applications. The resin is commonly preferred for general mold making and casting. Some of the polyurethanes may require the use of a respirator due to a mildly noxious odor.

The EnvironMolds MoldQuik is an example of a pliable polyurethane whereas KastEZ Resin cures to form an opaque, hard plastic casting.
The latter is a two-part polyurethane casting resin used in 1 to 1 ratio by volume. It is available in 16 oz, 2 quarts and 2 gallons packaging. Initially, when both the catalyst and base are added together, the resin will look cloudy. It will begin to clear with the mixing. A thorough mixing while properly scraping the sides and bottom will cause the resin to become clear and this is when it is ready to use.

KastEZ resin is easy to use. Simply pour the resin into the mold and allow it to set. It cures at room temperature – within 10 minutes itself. A release agent is required, but demolding is a straightforward process as well.

The cast will be lightweight and will form a hard plastic with an ivory white color. Special resin dyes have to be used to impart a specific color to the resin. The colorant can be easily mixed into the resin to get the desired color. Proper mixing will give a uniform color while a few strokes will create a marbleized effect. The dye will not affect the pot life, demold time or even the inherent properties of the cured plastic in any manner.

This same resin can in fact be cast in both rigid and flexible molds. Some of the most common uses are figurines, displays, rapid prototypes, special effects and sculpture reproductions. In fact, KastEZ polyurethane resin is the right choice for almost any application.

Safety Precautions When Working With Resins

Resin is a commonly used material for making different types of casts. It is fun to work with especially when making artistic jewelry and other casts. However, some safety measures are needed.

Resin is a viscous material that slowly hardens and sets solid in the form of a plastic. It comes in various types – like epoxy, polyester and polyurethanes. Resin casting is very popular among professional artists and novices alike.

The uses are varied ranging from artistic jewelry and faux metal casts to small parts in manufacturing industries to 3D printing to even gluing things together.


While resin lends itself well to many a use, the artist has to handle the material carefully and keep the following precautions in mind:

  • Some resins are considered volatile chemicals and should not be allowed to come into contact with the bare skin. Even the catalyst can prove to be risky. Always wear protective gloves when working with resin. Use a plastic apron to avoid ruining the clothes with spilled resin.
  • It is better to wear safety goggles and use a respirator when working with large quantities of resin. This will help shield against the noxious fumes.
  • The work area should be properly ventilated with open windows and an exhaust fan.
  • It is better to spread some wax paper on the work surface before using resin. As resin will not stick to the wax paper, it will be easy to clean. The dried resin can be simply peeled off from some materials; else it can be cleaned with rubbing alcohol.
  • But never use the alcohol or other solvent in case the resin comes in contact with the skin. Try to wipe it off immediately with baby wipes. Sticky resin can be scrubbed off with soap or a pumice stone.
  • Maintaining the ideal environment is crucial when working with resin. 70°F is considered the standard temperature as the resin fails to cure properly if the studio is hotter or cooler. Therefore, an air conditioner or heater may be required.
  • The resin and hardener should be measured accurately using measuring cups. Do not go by ballpark approximations as it can again affect the curing of the resin.
  • The materials should be mixed carefully and thoroughly using stir stix for a couple of minutes to ensure a uniform mix. However, overmixing can also introduce air bubbles into the casting material.
  • Some air is bound to get trapped into the resin and will show up on the surface of the cast. This can be popped with a needle or heat gun. Casting in a pressure pot is ideal for eliminating the air bubbles.
  • The resin is likely to attract dust or animal hair while it cures and will end up ruining the resin casting. Keep the studio clean and cover the cast with a clear dome while it cures.
  • Above all, follow the manufacturer’s instructions and safety precautions to the T.