Showing posts with label ArtMolds Sodium Silicate. Show all posts
Showing posts with label ArtMolds Sodium Silicate. Show all posts

The Various Facets of Sodium Silicate

The compound sodium silicate has many applications. While industry folks are familiar with sand molded metal castings, artists prefer to use it to deflocculate clay slip and create antique finishes on ceramics.

Sodium silicate is a simple inorganic sodium salt that is also called water glass. It comes in a flaked solid or powdered form which is dissolved in water to make an alkaline solution.

This silicate lends itself well to a host of uses that are quite varied in nature. Consider this – sodium silicate is equally effective in both treatment of waste water and preservation of foods. It is used in paper and detergents as well.

The same formula can also be used to reduce porosity in concrete, stucco and plaster. Applying a thin coat on masonry surfaces after they have cured will seal the surface, thus minimizing water penetration. In fact, sodium silicate displays excellent physical and chemical properties that are useful in bonding and coating applications. It will dry to form a tough, tightly adhering inorganic bond for metals, ceramics, glass, etc.

Apart from this, sodium silicate works as a deflocculant for clay slips and can also render an instant antique finish on ceramic surfaces.

But the most common and useful application is in metal or foundry mold making applications. A blend of sand and sodium silicate is used to make the mold. the mixture is packed into a core box of the desired shape and wires or rods are inserted as required for support. This is exposed to carbondioxide gas from a low pressure source or esters which induces a chemical reaction that will solidify the core. Once it has solidified, it is ready for use.

These molds are used in the iron, steel and cast iron industry. Molten metal is poured in the sand molds to make the casts.


Where to buy?


EnvironMolds is a veritable powerhouse supplier in the world of arts and crafts. The website is packed with a broad range of materials, supplies, tools and equipment for making molds, casts and life casts. All products are from leading brands with top quality, reasonable prices and environment safety being the differentiating factor across the board.

The repository includes sodium silicate from the inhouse brand of Artmolds. This inorganic multipurpose additive is formulated in aqueous form and can be used for different purposes. It is low cost, odorless, non-toxic, moisture-resistant and non-flammable too. As it is made from sand and alkali, it proves to be ecologically harmless in fresh water environments too.

However, it can irritate or burn the skin and eyes on contact. Observe safety precautions like wearing splash-proof goggles, rubber gloves and coveralls.

The company further advises that the product should be stored in a cool, dry, well-ventilated area, removed from oxidizing agents, acids, active metals, heat or ignition sources and foodstuffs. It should be protected from physical damage and sealed properly when not in use. If properly stored, unopened containers can be good indefinitely.

Sodium Silicate for Bonding, Sealing and Shell Molds

Sodium silicate is a versatile material that is easy on the pocket. It serves different purposes. Artists apply a coating of liquid sodium silicate to seal molds or make shell molds. Read on to find out more.

The compound sodium metasilicate is commonly known as sodium silicate, liquid glass or water glass. This aqueous solution is quite an economical product that finds various applications from ceramics and metal mold making to concrete and plaster sealing and adhesives. The multifarious nature comes to the fore as the same liquid can impart an antique finish to pottery, deflocculate clay and bind sand to form molds. That’s not all – it can also be used to bond metals and other materials apart from sealing concrete and plaster surfaces.
 


Fact is that sodium silicate forms a transparent film after drying. This film is found to display both adhesive and sealant properties.


  • Applying a thin layer on the surface of a metal, fiberglass, paper or other fibrous material before adhering another piece will form a tight inorganic bond between the two items. The adhesion not only stays optimum but is also resistant to moisture and high temperatures.
  • Water glass can be applied on concrete, stucco or plaster surfaces (after the initial cure) to seal the porous materials. The surface also becomes more wearable and water repellent.
  • Some use sodium silicate to preserve food items like eggs, which can then last for a full year.
  • Artists use sodium silicate to make a shell mold for blanket molds. The liquid layer will harden on drying, thus providing firmness to flexible molds. This will also render the mold surface impermeable, thus protecting the integrity of the mold. During casting, the mold will neither absorb the casting material nor leak in any manner.

Artmolds Sodium Silicate is easy to apply and a single coat should do the job most of the time. It dries quickly to form a tight and permanent bond. It is non-toxic and free of odors too.

The best part is that it gives a transparent finish and will not affect the color or detailing of the mold in any manner. However, the silicate film can be made semi-opaque by adding fillers like clay. Using alkali-resistant options like titanium oxide or aluminum pigments will make the coating completely opaque. Artists usually mix titanium oxide to get a white hue, lime-free iron oxide for red, chrome oxide for green, ochre for yellow or ultramarine for a blue hue. Adding grease-free carbon black will make the silicate coat black while umbers or siennas can be used to make it brown.

The brand does not really matter as all sodium silicates deliver the same results. The prime difference is whether it is available as a powder or aqueous solution. In liquid form, the concentration can vary from one product to another. The powder has to be liquified by adding distilled water.

Aqueous water glass can be easily sourced from EnvironMolds at https://www.artmolds.com/artmolds-sodium-silicate.html

Precautions for Using Sodium Silicate

Sodium silicate is an extremely useful material that lends itself to varied uses; but it needs to be handled with care and caution. In fact, it comes with its own set of safety and handling information.

Sodium silicate is formed from the reaction of sodium carbonate and silicon dioxide in a molten state. This universal compound finds multiple uses across diverse platforms. In the world of art, it is commonly used to give an antique finish to ceramic creations. It is also used as a clay slip defflocculant apart from aiding in making sand molds for metal castings.

The same sodium silicate serves excellent bonding and coating applications as well. The high-temperature can form a tight bond between any two materials; it also works to help harden cardboard cartons or applying labels. Also known as water glass, it is used to seal plaster, gypsum and stucco surfaces thus making them impermeable and water resistant. The same property comes in handy for sealing cracks in concrete floors, sidewalks and driveways.

The industry usage of sodium silicate ranges from cements, passive fire protection and refractories to textile and lumber processing and automobiles.



Care and caution


Like most other compounds, sodium silicate needs to be handled carefully. While it is essentially non-toxic, the solution can still irritate or even burn the skin and eyes on contact. Inhalation should also be kept to a minimum.

Therefore, users should make it a point to wear rubber or PVC gloves and overalls when using sodium silicate to make sand molded castings, clay slips or other usage. Wearing splash-proof goggles and rubber boots is also recommended, especially when using large quantities or where heavy contamination is likely.

These are the general precautions that should be carefully adhered. In addition, it is always advisable to vigilantly read the product label and get a handle on the safety measures that will be duly mentioned on the packaging. Following safe work practices will prevent untoward injuries or accidents when working with the compound.

Where to buy?


EnvironMolds offers a complete range of materials, supplies and equipment for making molds, casts and life casts. It is the favorite art store of all kinds of artists as they can find whatever they need and then some more.

ArtMolds Sodium Silicate is just one of the varied components on its broad menu of items that will be handy in the art studio. It is available in 1 pint, 1 gallon and 5 gallon packages. And it goes without saying that like all the other products, this water glass compound is also of top quality and offered at a reasonable price. The regular properties of sodium silicate also hold good – it is odorless, non-toxic moisture resistant, non-flammable and resistant to temperatures up to 3000° F.

The label on the bottle of aqueous solution obviously specifies the safety precautions to be observed while using the sodium silicate. In addition to this, the company website, https://www.artmolds.com also provides supplementary Material Safety Data Sheets for all its products as further guidance.

Using Sodium Silicate in the Art Studio

There is practically no limit to the varied uses of sodium silicate. It can be used in artwork and beyond to aid production in factories as well. The utility value in the studio itself is very diverse.

There are many multi-purpose materials, and then there is ArtMolds Sodium Silicate. This comes in very handy in the art studio as well as in daily life. For instance, it can be used in ceramics, metal mold making, clay slip deflocculant, sealer for concrete and plaster, adhesives etc. It is equally useful in cements, passive fire protection, refractories, textile and lumber processing and automobiles.

Apart from the versatility, the product is also odorless, non-toxic and moisture resistant. The low price further adds to the appeal and utility. Let’s take a look at some of the regular uses of liquid sodium silicate:
•    The most common use of sodium silicate is to mix it with fine sand before exposing it to carbon dioxide. The activated silicate binds the sand to form a core or mold. This can be used for making metal castings.

•    Did you know that you can create instant antiquity on pottery too? All you have to do is brush a thrown ceramic piece with sodium silicate and dry it quickly with a blow torch. The heat will swiftly form a thin skin on the surface while the clay inside still remains soft. Using pressure to expand the clay from inside will cause the sodium silicate skin to crack and give a glazed finish to the ceramic.

•    The same sodium silicate also works as an effective deflocculant for clay slips. Just add a small quantity of liquid sodium silicate to clay and mix it will. This will reduce shrinkage later as you are not using water.

•    You can apply sodium silicate on a model or mold made of plaster, gypsum or concrete. This will seal the surface and control its porosity. Masonry can be made waterproof in this manner as well.

•    A thin layer of sodium silicate will dry to form a strong and rigid bond between any two materials.

You can source sodium silicate or water glass from EnvironMolds website, https://www.artmolds.com.