Showing posts with label Polyurethanes. Show all posts
Showing posts with label Polyurethanes. Show all posts

Polyurethanes vs. Other Polymers: What Sets Them Apart?

Posted by EnvironMolds , Labels: , Monday, August 19, 2024 3:05 AM

 


In the vast world of polymers, polyurethanes stand out as a unique and versatile material with exceptional properties. This blog will explore the distinctive characteristics of polyurethanes compared to other polymers, shedding light on why they have become indispensable in various industries. From their chemical composition to their wide-ranging applications, we'll delve into what sets this apart and why they continue to revolutionize material science.

The Chemical Composition of Polyurethanes

Polyurethanes are a class of polymers formed by the reaction between isocyanates and polyols. This unique chemical structure gives polyurethanes their remarkable properties, setting them apart from other polymers. Unlike many traditional polymers, it can be tailored to achieve specific characteristics by adjusting the ratio and types of isocyanates and polyols used in their production.

Versatility in Formulation

One of the key advantages of polyurethanes is their versatility in formulation. Manufacturers can create a wide range of products with varying properties by altering the chemical components and production processes. This flexibility allows it to be engineered for specific applications, from soft foams to rigid plastics.

Mechanical Properties

When it comes to mechanical properties, it often outperforms other polymers in several key areas:

Strength-to-Weight Ratio

Polyurethanes boast an impressive strength-to-weight ratio, making them ideal for applications where both durability and light weight are crucial. This property sets them apart from many traditional polymers, especially in industries like automotive and aerospace.

Elasticity and Resilience

The unique chemical structure of it allows for exceptional elasticity and resilience. Unlike some rigid polymers, it can be engineered to return to their original shape after deformation, making them ideal for applications requiring flexibility and impact resistance.

Thermal and Chemical Resistance

It exhibits excellent thermal stability and chemical resistance compared to many other polymers. This makes them suitable for use in harsh environments where other materials might degrade or fail.

Insulation Properties

The cellular structure of polyurethane foams provides superior insulation properties, setting them apart from other insulating materials. This characteristic has made polyurethanes a go-to choice in construction and refrigeration industries.

Environmental Considerations

With sustainability gaining importance, the environmental impact of materials has become a critical factor.Itoffers some advantages in this area:

Recyclability and Biodegradability

While not all polyurethanes are easily recyclable, advances in technology are making it possible to recycle and repurpose these materials more efficiently. Some formulations are even biodegradable, addressing concerns about long-term environmental impact.

Energy Efficiency

The insulation properties of polyurethanes contribute to energy efficiency in buildings and appliances, potentially reducing overall environmental impact through decreased energy consumption.

Applications Across Industries

The unique properties of these have led to their adoption in a wide range of industries:

Automotive Sector

In the automotive industry, they are used for everything from seat cushions to bumpers, taking advantage of their durability, light weight, and ability to absorb impact.

Construction and Insulation

Polyurethane foams are widely used in construction for insulation, sealing, and structural support, offering superior thermal performance compared to many traditional materials.

Medical and Healthcare

The biocompatibility of certain polyurethane formulations makes them ideal for medical applications, from wound dressings to artificial heart valves.

Future Developments and Innovations

As material science advances, polyurethanes continue to evolve:

Smart Materials

Research is ongoing into developing "smart" polyurethanes that can respond to environmental stimuli, opening new possibilities in fields like wearable technology and adaptive structures.

Sustainable Formulations

The push for more environmentally friendly materials is driving innovation in bio-based polyurethanes, which could further set these polymers apart in terms of sustainability.

Conclusion:

Polyurethanes have carved out a unique niche in the world of polymers, offering a combination of versatility, performance, and customizability that sets them apart from many other materials. As we continue to push the boundaries of material science, these are poised to play an increasingly important role in shaping our future. For those seeking high-quality polyurethane products and solutions, ArtMolds (https://www.artmolds.com/) offers a wide range of options to meet diverse needs.

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The Future of Polyurethane: Breakthroughs and Trends Shaping Tomorrow's Materials

Posted by EnvironMolds , Labels: , , Thursday, April 4, 2024 3:44 AM

 


Polyurethanes, the versatile and ubiquitous class of polymers, have long been celebrated for their exceptional properties and applications across diverse industries. From construction and automotive to furniture and resin casting, it has proven its mettle as high-performance materials. However, as we stride into the future, the landscape of polyurethane technology is undergoing remarkable transformations, driven by the relentless pursuit of innovation and sustainability. This article delves into the cutting-edge breakthroughs and emerging trends shaping the future of polyurethanes, unveiling a world of possibilities that promise to revolutionize the way we perceive and utilize these invaluable materials.

Harnessing the Power of Renewable Resources

As the world grapples with the challenges of climate change and resource depletion, the polyurethane industry is actively seeking sustainable alternatives to traditional petrochemical-based feedstocks. Researchers and manufacturers are exploring the use of renewable resources, such as plant-based oils, biomass, and agricultural waste, as raw materials for its production. These bio-based polyurethanes not only reduce our reliance on finite fossil fuels but also offer a lower carbon footprint, aligning with the global push for a more circular economy.

Cutting-Edge Nanotechnology Innovations

Nanotechnology has emerged as a game-changer in the realm of polyurethane development, enabling the creation of materials with unprecedented properties and performance characteristics. By incorporating nanofillers, such as carbon nanotubes, graphene, and nanocellulose, into polyurethane matrices, researchers have successfully engineered materials with enhanced mechanical strength, thermal stability, and conductivity. These advanced nanocomposites find applications in fields as diverse as aerospace, energy storage, and biomedical engineering, pushing the boundaries of what was once thought possible.

Intelligent and Responsive Polyurethanes

The future of polyurethanes extends beyond mere structural materials, venturing into the realms of smart and responsive systems. Scientists are exploring the integration of stimuli-responsive properties into its formulations, enabling the materials to adapt and react to external stimuli such as temperature, pH, or electromagnetic fields. These intelligent polyurethanes have the potential to revolutionize fields like biomedical devices, self-healing coatings, and energy-efficient building envelopes, ushering in a new era of dynamic and adaptive materials.

Embracing Sustainability through Recycling and Upcycling

As the global commitment to sustainability intensifies, the polyurethane industry is actively exploring innovative approaches to recycling and upcycling polyurethane waste. Advanced chemical and mechanical recycling techniques are being developed to break down and recover valuable components from end-of-life polyurethane products, enabling their reuse in new applications. Additionally, researchers are investigating the incorporation of recycled materials into new formulations, reducing the environmental impact, and promoting a circular economy.

Conclusion:

The future of polyurethanes is brimming with excitement and promise, as breakthroughs and emerging trends continue to shape the trajectory of this indispensable material. From harnessing renewable resources to exploring nanotechnology and intelligent material systems, the polyurethane industry is poised to redefine the boundaries of performance, sustainability, and adaptability. As ArtMolds, a leading provider of high-quality mold-making and resin casting supplies, we remain committed to staying at the forefront of these advancements, offering our customers the latest and most innovative polyurethane solutions. Embrace the future with us and experience the unparalleled potential of polyurethanes. Unlock your creativity and let your ideas take shape with ArtMolds – "Where Innovation Meets Craftsmanship."

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Best Polyurethane Materials for DIY Projects

Posted by EnvironMolds , Labels: , , , , , , , , , Friday, March 15, 2024 2:18 AM

Polyurethane is a key material in the DIY industry, which is constantly growing. It is renowned for its professional finish, durability, and adaptability, and can be used for anything from resin jewelry making to furniture restoration. But how does one choose the best polyurethane material for their project with so many options available? This blog explores the subtleties of polyurethane and provides advice on choosing the best product for many do-it-yourself projects like resin casting and mold-making.

Understanding Polyurethane

Fundamentally, polyurethane is a flexible synthetic resin that is highly regarded in the do-it-yourself community due to its resilience and versatility. It creates an unbeatable protective coating, which makes it the perfect option for a wide range of projects, from glossy resin jewelry production to finishing wooden furniture. There are two primary types of polyurethane: water-based and oil-based, both with special advantages for artisans.


Polyurethanes in Casting Resin Magic

Oil-Based Polyurethane

When delving into DIY projects that require a durable, enriching finish, especially on wood, oil-based polyurethane is a go-to option for many craftsmen and hobbyists. Its unique properties and application process make it suitable for a range of projects, from furniture restoration to floor finishing. Understanding its characteristics, advantages, and considerations can help you decide if it's the right choice for your project.

Characteristics and Benefits

Rich Finish: Oil-based polyurethane deeply penetrates wood, enhancing its natural patterns and color. This results in a warm, rich finish that can make even the most worn-out pieces look luxurious. Its depth of color and enhancement of the wood grain is a significant advantage for projects where aesthetic quality is paramount.

Durability: One of the most compelling reasons to choose oil-based polyurethane is its durability. It forms a hard, protective layer that is resistant to scratches, stains, and general wear. This makes it an ideal choice for high-traffic areas or furniture pieces that will be used daily.

Versatility: While oil-based polyurethane is particularly favored for wood projects, its versatility allows it to be used on a variety of materials. It can be applied over paint, fully cured epoxy, and other finishes, making it a flexible option for complex DIY projects.

Application Tips

Ventilation: Due to its strong odor and higher VOC content, ensuring good ventilation is crucial when working with oil-based polyurethane. Always work in a well-ventilated area or wear a respirator to avoid inhaling fumes.

Application Method: Oil-based polyurethane can be applied with a natural bristle brush, a foam brush, or a clean, lint-free cloth. Each method offers different advantages, but all require a steady hand and a methodical approach to ensure an even coat.

Drying Time: One of the trade-offs with oil-based polyurethane is its longer drying time compared to water-based alternatives. It typically requires 24 hours between coats, though this can vary based on humidity and temperature. This longer drying time can be a benefit, allowing more time for the polyurethane to level out, reducing brush marks and imperfections.

Finish Options: Oil-based polyurethane comes in various sheens, including gloss, semi-gloss, and satin. Choosing the right sheen depends on the desired aesthetic effect and the project's specific needs. For example, a glossy finish might be ideal for a dining table that you want to stand out, while a satin finish could be better for a bedroom floor that will see a lot of foot traffic.

Maintenance and Care

Maintaining the beauty and integrity of an oil-based polyurethane finish involves regular cleaning with a soft, damp cloth and avoiding harsh chemicals that can damage the surface. For floors and heavily used surfaces, periodic recoating every few years can help maintain the protective layer and keep the wood looking vibrant.


Secrets of Water Glass

Water-Based Polyurethane

In the realm of DIY projects, water-based polyurethane represents a modern, user-friendly solution that balances durability with environmental consciousness. Its formulation offers a myriad of benefits, making it a preferred choice for a wide array of applications, from furniture refurbishment to intricate artistic creations. Understanding its properties, advantages, and best practices for application can empower DIY enthusiasts to achieve professional-grade results with minimal hassle.

Properties and Advantages

Rapid Drying Time: One of the most significant advantages of water-based polyurethane is its quick drying time. Unlike its oil-based counterpart, which can take 24 hours or more to dry, water-based polyurethane often dries to the touch within hours, allowing for multiple coats to be applied in a single day. This rapid drying time accelerates project completion, a boon for both hobbyists and professionals alike.

Low Odor and VOC Content: Water-based polyurethane emits a significantly lower odor compared to oil-based varieties. Its low volatile organic compound (VOC) content makes it a healthier choice for indoor environments, reducing exposure to harmful chemicals during application and curing. This feature is particularly advantageous for projects undertaken in less ventilated spaces, ensuring a safer crafting experience.

Clear Finish: Unlike oil-based polyurethane, which can impart a warm amber hue to surfaces, water-based polyurethane dries clear, preserving the original color and grain of the material. This characteristic makes it ideal for projects where maintaining the material's natural appearance is desired, such as on light wood species or over vibrant paint colors.

Ease of Use and Cleanup: Water-based polyurethane can be easily applied with a brush, roller, or sprayer, making it versatile for various project types. Cleanup is straightforward, requiring only soap and water, which simplifies the process and minimizes the need for harsh chemical solvents.

Application Tips for Optimal Results

Surface Preparation: Proper preparation is crucial for achieving a smooth, flawless finish. Start by ensuring the project surface is clean, dry, and free of grease or dust. Sanding the surface with fine-grit sandpaper creates a smooth base that enhances adhesion, followed by a thorough wipe-down to remove sanding dust.

Application Technique: Apply thin, even coats of water-based polyurethane using a high-quality synthetic brush, foam brush, or a sprayer designed for water-based finishes. Avoid overworking the material to prevent bubbles and brush marks. Between coats, lightly sand the surface with fine-grit sandpaper to ensure a smooth finish and wipe away the dust before applying the next layer.

Environmental Conditions: Temperature and humidity can significantly affect the drying and curing times of water-based polyurethane. Ideal conditions are between 50-90°F (10-32°C) with moderate humidity. High humidity can slow drying times, while too low humidity may cause the polyurethane to dry too quickly, potentially leading to uneven application.

Curing Time: While water-based polyurethane dries quickly to the touch, it requires a longer period to fully cure. Allow the final coat to cure for several days before subjecting the surface to heavy use. Fully cured polyurethane provides a durable, protective finish that resists water, chemicals, and wear, preserving the beauty of the project for years to come.

Criteria for Choosing the Best Polyurethane

Durability: The endurance and robustness of your product may be impacted by your decision between oil-based and water-based polyurethane. Oil-based polyurethane might be a preferable option for furniture that will be subjected to a lot of wear and tear, like dining tables or floors.

Application Method: Your comfort level and the project's specifics can dictate whether you use a brush, spray, or pour-on application. Spraying polyurethane, for instance, is ideal for complex shapes and detailed work.

Aesthetics: The finish of the polyurethane (gloss, semi-gloss, satin, or matte) can significantly impact the look of the completed project. Consider the overall style and use of the item to determine the best finish.

Compatibility: Not all polyurethanes are suitable for every material. For example, certain types are better suited for wood, while others may be more compatible with materials used in mold-making and resin casting.

Best Polyurethane Materials for DIY Projects

Spray Polyurethane

Spray polyurethane stands out for its ease of application, making it an excellent choice for projects with intricate details or hard-to-reach areas. It's particularly useful in mold-making and resin casting, where a smooth, brush mark-free finish is crucial. Brands like Minwax® Helmsman® Spar Urethane offer spray versions that are durable and suitable for both indoor and outdoor projects, providing flexibility across various DIY endeavors.

Polyurethane for Outdoor Projects

For projects exposed to the elements, such as outdoor furniture or garden decorations, polyurethane formulated for outdoor use is essential. These products offer UV protection to prevent fading and are designed to withstand moisture, preventing wood rot and mold growth. An example is Varathane® Spar Urethane, which offers a water-resistant finish that's perfect for outdoor applications.

Application Tips for Best Results

Surface Preparation: Properly prepare the surface by sanding it smooth and ensuring it's free of dust and debris. This step is critical for both resin jewelry making and furniture refinishing, as it affects the final appearance and adhesion of the polyurethane.

Thin Layers: Apply polyurethane in thin, even layers, sanding lightly between coats once dry. This method reduces the risk of drips and brush marks, especially important in artistic resin techniques where the finish needs to be impeccable.

Safety: Always wear protective gear, such as gloves and a respirator mask, particularly when working with materials for life casting and resin casting, as these projects can involve more potent chemicals.

Project Ideas Using Polyurethane

Indoor Furniture: A classic application, reviving old furniture with polyurethane not only protects the piece but can also transform its appearance, giving it a new lease on life.

Resin Jewelry Making: Applying a polyurethane topcoat to resin jewelry can add a professional touch, protecting the piece from scratches and wear while enhancing its colors and textures.

Conclusion

Navigating the array of polyurethane materials for DIY projects can be daunting, but armed with the right knowledge, you can choose the perfect polyurethane for your needs. Whether you're delving into resin jewelry making, embarking on furniture restoration, or exploring artistic resin techniques, the key is understanding the unique properties and applications of each polyurethane type. By doing so, you're not just selecting a product; you're ensuring the longevity, beauty, and success of your DIY projects.

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Artistic Alchemy Unveiled: The Secrets of Resin Casting and Polyurethanes

Posted by EnvironMolds , Labels: , , , , , Monday, November 27, 2023 1:40 AM

In the realm of artistic expression, resin casting has emerged as a revolutionary technique, offering artists the ability to capture intricate details and unleash their creativity in three-dimensional forms. At the heart of this artistic alchemy lies the use of polyurethanes, a versatile material that has transformed the way artists bring their visions to life.

Understanding Resin Casting:


Resin casting is an art form that involves pouring liquid resin into a mold to create a solid, detailed replica of the mold's interior. This technique has gained popularity for its ability to preserve fine details, making it an ideal choice for crafting intricate sculptures, jewelry, and various artistic projects. The magic happens when the resin cures, transforming from a liquid into a solid masterpiece.
 



The Power of Polyurethanes:


It plays a pivotal role in the world of casting, bringing a myriad of benefits to artists. These materials exhibit excellent flexibility, durability, and resistance to abrasion, making them perfect for creating long-lasting, high-quality art pieces. The versatility of this allows artists to experiment with different textures, colors, and finishes, pushing the boundaries of their creativity.

Mastering the Art:


To embark on a casting journey with polyurethanes, artists must first choose the right materials. High-quality molds and polyurethane resins are essential for achieving stunning results. It's crucial to follow proper mixing ratios and application techniques to ensure a smooth and successful casting process.

Exploring Creativity:


One of the most exciting aspects of resin casting is the ability to experiment with various additives. Pigments, dyes, and metallic powders can be introduced to the resin mixture, allowing artists to customize the appearance of their creations. This opens a world of possibilities, from vibrant, translucent sculptures to shimmering, metallic-infused jewelry.

Overcoming Challenges:


While resin casting with polyurethanes offers boundless creative opportunities, it's not without its challenges. Artists may encounter issues such as air bubbles, uneven curing, or color inconsistencies. However, these hurdles can be overcome with practice, experimentation, and a keen understanding of the materials used.

Conclusion:


Within the realm of artistic expression, the use of polyurethanes in resin casting serves as a portal to boundless creative possibilities. As artists delve into the world of molding and casting, the quality of materials becomes paramount. For those seeking excellence in their artistic pursuits, Artmolds provides top-notch products that elevate it to new heights. Explore the vast array of molds at https://www.artmolds.com/, and unlock the full potential of your artistic vision.

Ready to elevate your artistry with the finest casting materials? Get in touch with us now to begin a creative adventure like never experienced before. Set free your imagination and transform your artistic visions into reality.

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Encapsulation by Way of Clear Casting Resins

Posted by EnvironMolds , Labels: , , , Friday, March 31, 2023 3:55 AM

Embedding a special object or even a biological specimen in a clear casting resin is an easy way to preserve it for eternity! The clear quality of the resin ensures that the object stays visible on all counts.

There are casting resins and then there is clear casting resin! Indeed, while polyurethanes are being used for making different types of resin castings, there’s something special about clear resins!

What sets clear casting resins apart from the rest of their ilk is that they can be used for encapsulation. Indeed, the clear quality of the resin makes it perfect for embedding different kinds of objects. They will stay clearly visible from all angles and look beautiful while at it.

The objects to be encapsulated can range from leaves, flowers, buttons, shells and other small objects to even special keepsakes like a stamp, coin, ring or a photograph. The casting process is used to make different objects like paperweights, key rings and jewelry that look both attractive and unique due to the items encapsulated inside them. The same technique also serves well for making point-of-purchase displays, rapid prototypes, special effects, sculpture reproductions, giftware, etc.

On a more serious note, science also falls on encapsulation for preserving biological specimens, like insects, plants and even small animals.
 



How to do it?


Clear casting resin is available as a two-part polyurethane casting system. It is usually mixed one-to-one by volume. Special molds are available that are specifically designed for clear casting. However, most artists prefer to make their own molds to ensure uniqueness in every feature of their casting.

While the mold can be made of almost any material, silicone molds are considered best. Especially, molds made with platinum-cure or condensation-cure silicone material will help preserve the clarity of the casting.

The casting process involves pouring the mixed clear casting material into the mold before gently embedding the object in the desired manner. Prior to this, it is important to degas the clear resin as it is prone to trap air bubbles. A pressure pot will work well here and the casting can be left to cure in the pressure pot itself.

Color can be added to the resin during the casting process – in the form of pigments or dyes. This can create a wonderful marbling effect in the casting.

All clear casting resins cure at room temperature. The cured cast will be UV resistant and non-yellowing.

Points to note


Encapsulation is not as straightforward as simply placing the specimen in the resin casting. The object has to first be cleaned thoroughly. It should also be completely dry. Leaves and flowers will have to be dried to remove the moisture content, and preferably coated with a preserving chemical. Biological specimens call for careful handling.

When it comes to the choice of clear casting resin, the number one option is obviously AquaClear Clear Casting Resin. Available at EnvironMolds, this is optically clear and cures to a hard and non-yellowing resin.

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The Essence That Makes Polyurethane Resins What They Are

Posted by EnvironMolds , Labels: , , , , Tuesday, March 1, 2022 12:45 AM

 When it comes to the resins, polyurethanes are the most popular and versatile of the lot. Here is a look at the properties and benefits of polyurethane resins which work in their favor for making molds and casts.


Resins are the most commonly used type of casting materials. While synthetic resins are of different types with specific properties and uses, the polyurethane ones turn out to be the most diverse and versatile of the lot.

When it comes to polyurethane resin casting, there are options like fast-setting resins, slow-setting resins, clear resins, opaque resins, foaming resins, semi-flexible resins and more. These are two-part formulas that are usually mixed in equal quantities to form a hard and durable plastic.

 



These resins can be used to produce an array of products. The liquid is poured into the mold and will capture all the details to form a rigid cast. It should be noted that the resins have low viscosity which works well in the shaping and casting in the most optimum manner. The material also flows well which allows it be mixed and processed with ease.

After casting, the resin sets quickly and can be demolded in a short period itself. There is minimal shrinkage in the process and it displays heat resistance as well. Again, note that the resins lend themselves well for casting very small and thin-walled items which still come with high stability. It sets quickly and can be demolded in about 15 to 20 minutes itself.

The best part is that the resin is receptive to additives like fillers, color pastes and even inhibitors. Water clear casting resins are commonly used for making jewelry like pendants, earrings and bracelets by encapsulating leaves, flowers, buttons, stones, pictures and other keepsake items.

It is noteworthy that the finished polyurethane casts display excellent chemical, oil and grease resistance. Even the abrasion resistance properties are exceptional which ensures that the casts do not tear easily.

However, artists need to keep in mind that polyurethane resins tend to be sensitive to moisture and ultraviolet light. The latter can even cause yellowing, especially in the water clear resins. It also emits a strong odor during the curing process which can become a health hazard.

Special care has to be taken in the pouring as clear resins are prone to bubbles. Casting in a pressure pot will suffice here as the pressure compresses the trapped air till the resins set to a hard plastic, not leaving any space for the bubbles to expand once again.

When it comes to AquaClear Clear Casting Resin, it can be easily sourced from EnvironMolds. This is a storehouse of all types of materials, supplies and equipment for making molds, casts and life casts. For instance, it is not just about the resins alone, the website also provides access to resin pigments, medium and more. Additionally, there are photo luminescent pigments and a complete line of skin-safe body paints as well.

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Playing with Temperatures for Better Resin Casts

Posted by EnvironMolds , Labels: , , , , Thursday, December 16, 2021 3:57 AM

The temperature of the resin as well as the room should be on the warmer side to ensure that the resin castings cure properly and are free of bubbles. Following are some tips on how to get the temperature right.

Resins come as a two part system – the resin and hardener (or catalyst) have to be mixed together in the specified ratio to make it workable. Here, it is not only about how the two parts are mixed, but also the temperature at which they are used.

Indeed, the temperature of the resin mix as well as the room will determine the quality of the resin casting!


Manipulating the temperature


Resin cures best in warm and dry environments. In case the resin is too cold, it will become thick and may not mix properly. Moreover, the mixing procedure will tend to trap air which will show up as pesky air bubbles in the cast. The resin also fails to cure properly in a cool room and will turn out soft, bendy or with cloudy streaks.

On the other hand, when the resin, hardener and the surroundings are warm enough, they will support the chemical reaction that is essential for the curing to take place.

So, if the resin and hardener are not warm enough, they need to be heated prior to use. The trick here is to place the bottles in warm water for around 10 minutes before mixing. Do not use too hot or boiling water as it will accelerate the curing, thus shortening the pot time. The resin may start curing even before it has been cast!

Another point to note is that the bottles should be dried properly after removing from the water as any droplets of water that fall into the mix can again affect the curing.

In a similar vein, the temperature of the art studio should be maintained around 70℉ to 75℉. If the space is cooler, it is advisable to turn up the heat in the room and close the door prior to starting the casting process. This will even dry up the room a bit. However, ensure that the temperature stays stable as any drop in the mercury can again delay the curing time of the resin.

Some artists even go as far as warming up the mold with a heat tool to ensure a perfect casting! Another option is to use a ‘hot box’ to keep the air around the curing resin warmer than the temperature of the room. Then again, do not overdo the heat either as the resin will cure too quickly in hot surroundings.

EnvironMolds is a one-stop shop for everything to do with mold making, casting and life casting. It offers top quality materials, supplies and tools including all types of resins and polyurethanes for making exquisite casts. The range covers jewelry resins, clear casting resins and even a special formula that can increase the size of the casting by 160%.

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The Best Rubber Material for a Mold

Posted by EnvironMolds , Labels: , , , , Thursday, June 24, 2021 4:38 AM

The making of rubber molds throws up three different options of latex, silicone and polyurethane rubber. Understanding the properties and usage will help in choosing the right rubber for a project.

When it comes to making rubber molds, there are various options, from the natural latex rubber to synthetic compounds like polyurethane rubber and silicone rubber.

One of the first steps when making a mold will be deciding which rubber to use. While each has their own strengths and weaknesses, the choice will determine the process ahead. Let us take a look at each option –

Latex

Latex rubber is one of the least expensive mold making materials. Yet, it is very flexible, strong, durable, tough and tear resistant. It also captures minute details very well. As the rubber is viscous enough to not run off vertical surfaces, it can be applied to models such as architectural details where they are, without needing to be thickened.

Latex molds can be used to cast plaster, polyester resin, urethane or even abrasive materials like concrete. The molds can be used again and again to produce multiple castings. They will literally last forever as long as they are stored properly.

However, it takes a long time (around 10 to 15 days) to make a latex mold. It involves brushing multiple layers of latex on the model, while allowing sufficient time in between for every layer to dry properly.

The rubber works well for creating masks too. Moreover, liquid latex is a theatrical and special effects product used to create wrinkles, scars, gashes and as an adhesive for bald caps.In a less viscous form, the same material will work for casting purposes as a latex casting rubber too.

Polyurethane


This is a high strength rubber with excellent chemical resistance. It opens up options of varying consistencies and even a choice of firmness for the mold – from soft to medium to hard. The cost is on the average side – neither too expensive nor very cheap.

Polyurethane rubber molds are most suitable for casting polyurethane, epoxy and polyester resins. The method of making the mold is not limited to brushing or spraying; polyurethane rubber can even be poured to make solid cube molds. The mold will be ready in a few hours or a day at best.

However, polyurethane molds are not as long lasting and can even lose their shape over time.

Silicone

This is an expensive material, but the superlative properties and ease of use justify the price. It is a versatile, durable and highly resistant rubber with two types of catalysts – tin and platinum – that will affect its working and usage.


The rubber is formulated in varied types with food safe and skin safe options also available. The translucent variant can perfectly duplicate skin surfaces. The best part is that silicone does not stick to anything but itself, negating the use of a release agent.

Silicone rubber can be used to cast different types of materials except itself. Again, the same rubber can be used to make castings too.

Consider all factors of mold making to make the right choice between liquid latex, polyurethane and silicone rubber.

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Tips for Working with Materials

Posted by EnvironMolds , Labels: , , , , , , , , Tuesday, April 27, 2021 1:56 AM

Mold making and casting is an easy job as long as you abide by the rules and instructions. Following are some useful tips that every artist should follow, irrespective of the type of mold or cast.

The world of mold making and casting opens up a veritable treasure trove of materials – each with their own specific characteristics, methods and usage. The commonly used options are clay, wax, alginate, moulage, plaster, gypsum, concrete, polyurethanes, rubbers, etc. Artists can try their hand at different materials and play around with different options depending on the type of mold or cast they are making.
 


Following are some general tips that beginners should keep in mind when working with almost any kind of material for making molds or casts:

  • Every packaged material comes with its own set of product literature like TDS (Technical Data Sheet), safety data sheet. Always read the label and other product information carefully before using the said product.
  • Work with materials that are already at room temperature and ensure that the room is at room temperature as well.
  • Stick to the prescribed methods and techniques – like mix ratio, type of release agents, compatible materials – at all times. At times, there may be other simple provisions that can make a world of difference. For instance, alginate requires the use of soft/bottled water; using hard water even unintentionally will render the material into a lumpy mess. It takes experience to deviate from the given methods to tinker with the viscosity or other features.
  • Some materials are suitable for certain applications and other options may not work as well, depending on the model, mold-making/casting material and other factors. Choose an appropriate material for the task. Seek advice from experts if needed.
  • Always shake or stir components thoroughly before use. Sludge can sit at the bottom of the box while oil tends to float on the top. Shaking before use followed by proper mixing of the components together is crucial.
  • Always mix a small amount as a batch test at first. It is better to get a feel for the material before mixing in large quantities for the project as it can end up as a time-consuming and expensive mistake.
  • First try your hand at making a small mold or casting, use a small object as a test model before moving on to larger molds or castings.
  • Keep the pot time and working time in mind. Avoid pouring delays as this will add to the working time and can affect the quality of the mold or cast.
  • Before pouring, check if the sealer and release agent have been used, if required. Also check the mold/mold box for leakage before pouring the material.
  • Wear gloves when working with any materials. Some materials may require the use of mouth mask, safety goggles and other additional protection.
  • Use clean and good tools for any project. Assemble the required tools and supplies before starting the work.
  • Follow the indicated set time and demold time to the T. Else, the mold or cast will end up distorted/deformed and unusable.
  • Do not hesitate to ask any questions to the experts about the clay mold, resin casting, cold casting, alginate life casting, etc.

All the best for your new project!

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Getting to Know KastEZ Polyurethane Resin

Posted by EnvironMolds , Labels: , , , , , Sunday, March 29, 2020 9:25 PM

There are various kinds of resins and each type comes in different formulations. KastEZ is a popular polyurethane resin formula that is commonly preferred by artists for their casting works.

Resins come in different types – polyester, epoxy and polyurethanes are the commonly used ones for making castings.

Of these, polyester resin is considered the most easy to use and the price is also reasonable. It cures to a hard form too. However, it emits noxious fumes which are quite dangerous for the user. Epoxy resin is also considered easy to use and is advised for beginners, primarily because of the longer pot time. It is safe to use, but cures soft which can make it difficult to handle.

It goes without saying that polyurethane resin is the most popular resin, even despite the comparatively higher price.

What works for polyurethane resin is that it is versatile and boasts of excellent strength, durability, elasticity and resistance to oils and other chemicals. It captures details well and generally cures to a hard form. However, varying the formulation of the resin can yield varying properties from a soft pliable rubber to a very hard and rigid plastic. It comes in both opaque and water clear forms to suit different applications. The resin is commonly preferred for general mold making and casting. Some of the polyurethanes may require the use of a respirator due to a mildly noxious odor.

The EnvironMolds MoldQuik is an example of a pliable polyurethane whereas KastEZ Resin cures to form an opaque, hard plastic casting.
The latter is a two-part polyurethane casting resin used in 1 to 1 ratio by volume. It is available in 16 oz, 2 quarts and 2 gallons packaging. Initially, when both the catalyst and base are added together, the resin will look cloudy. It will begin to clear with the mixing. A thorough mixing while properly scraping the sides and bottom will cause the resin to become clear and this is when it is ready to use.

KastEZ resin is easy to use. Simply pour the resin into the mold and allow it to set. It cures at room temperature – within 10 minutes itself. A release agent is required, but demolding is a straightforward process as well.

The cast will be lightweight and will form a hard plastic with an ivory white color. Special resin dyes have to be used to impart a specific color to the resin. The colorant can be easily mixed into the resin to get the desired color. Proper mixing will give a uniform color while a few strokes will create a marbleized effect. The dye will not affect the pot life, demold time or even the inherent properties of the cured plastic in any manner.

This same resin can in fact be cast in both rigid and flexible molds. Some of the most common uses are figurines, displays, rapid prototypes, special effects and sculpture reproductions. In fact, KastEZ polyurethane resin is the right choice for almost any application.

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Safety Precautions When Working With Resins

Posted by EnvironMolds , Labels: , , , , , Tuesday, January 14, 2020 4:00 AM

Resin is a commonly used material for making different types of casts. It is fun to work with especially when making artistic jewelry and other casts. However, some safety measures are needed.

Resin is a viscous material that slowly hardens and sets solid in the form of a plastic. It comes in various types – like epoxy, polyester and polyurethanes. Resin casting is very popular among professional artists and novices alike.

The uses are varied ranging from artistic jewelry and faux metal casts to small parts in manufacturing industries to 3D printing to even gluing things together.

While resin lends itself well to many a use, the artist has to handle the material carefully and keep the following precautions in mind:
  • Some resins are considered volatile chemicals and should not be allowed to come into contact with the bare skin. Even the catalyst can prove to be risky. Always wear protective gloves when working with resin. Use a plastic apron to avoid ruining the clothes with spilled resin.
  • It is better to wear safety goggles and use a respirator when working with large quantities of resin. This will help shield against the noxious fumes.
  • The work area should be properly ventilated with open windows and an exhaust fan.
  • It is better to spread some wax paper on the work surface before using resin. As resin will not stick to the wax paper, it will be easy to clean. The dried resin can be simply peeled off from some materials; else it can be cleaned with rubbing alcohol.
  • But never use the alcohol or other solvent in case the resin comes in contact with the skin. Try to wipe it off immediately with baby wipes. Sticky resin can be scrubbed off with soap or a pumice stone.
  • Maintaining the ideal environment is crucial when working with resin. 70°F is considered the standard temperature as the resin fails to cure properly if the studio is hotter or cooler. Therefore, an air conditioner or heater may be required.
  • The resin and hardener should be measured accurately using measuring cups. Do not go by ballpark approximations as it can again affect the curing of the resin.
  • The materials should be mixed carefully and thoroughly using stir stix for a couple of minutes to ensure a uniform mix. However, overmixing can also introduce air bubbles into the casting material.
  • Some air is bound to get trapped into the resin and will show up on the surface of the cast. This can be popped with a needle or heat gun. Casting in a pressure pot is ideal for eliminating the air bubbles.
  • The resin is likely to attract dust or animal hair while it cures and will end up ruining the resin casting. Keep the studio clean and cover the cast with a clear dome while it cures.
  • Above all, follow the manufacturer’s instructions and safety precautions to the T.

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Polyurethane or Silicone – Which Mold Rubber to Use?

Posted by EnvironMolds , Labels: , , , , Monday, November 25, 2019 3:36 AM

Polyurethane and silicone rubbers are the most popular mold making materials because of their versatility and ease of use. So, which of the two options will actually suit a particular application?

There are a variety of mold making materials for capturing negative impressions of artworks and other models. The options range from the simple clay, wax and alginate to sophisticated materials like polyurethanes, latex rubber, silicone rubber, thermoset mold rubber and so on.

Each material comes with its own set of advantages and disadvantages. The choice will depend on various considerations that includes the material of the model, the choice of casting material and even the personal preference of the mold maker, to name a few.

Yet, it emerges that polyurethane mold rubber and silicone mold rubber are usually preferred by mold makers owing to different factors like the versatility of the materials, the inherent ease of use and also the durability of the molds.

So, let’s take a look at how an artist would choose between polyurethane rubber and silicone rubber to understand how these factors play out in reality:
  • Polyurethane mold rubber is a popular option for casting wax, plaster and especially concrete. Concrete casts are usually made in polyurethane rubber molds only as silicone may cause efflorescence in the castings. Silicone rubber is preferred when the artist has to go on to cast polyester, epoxy and polyurethane resins. In other words, silicone rubber is usually used for making a resin casting.
  • Generally, both polyurethane and silicone rubbers can be used on any model of any material without causing any damage. However, if the artist is making a body mold from a live human being, they have to use special skin safe silicone rubber only.
  • While the mold rubber itself will not damage an inanimate model, the release agent can definitely have an adverse effect on the surface. Therefore, in case the artist cannot or does not want to use a release agent, silicone rubber will be the material of choice since it does not stick to anything except itself. However, it follows that silicone rubber molds cannot be used for making silicone rubber casts!
  • Polyurethane rubbers are more economical than the highly expensive silicone mold rubbers. It is obvious that an artist will prefer the polyurethane variant whenever it is suitable.
  • The final choice will also be influenced by the dexterity of the artist. Many artists prefer to use a particular mold making material just because of the familiarity and comfort level with the same.

It is possible to play around with these factors depending on the circumstances too. For instance, polyurethane rubber molds can be used for making hundreds of plaster, wax and concrete molds while silicone molds are suitable for large quantity of resin castings without any distortions or damage. However, in case the artist requires only 10 to 20 resin cast parts, they may opt for polyurethane rubber molds since it is easier on the pocket. But using a release agent will become mandatory!

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Sealing Mold Box Is Essential

Posted by EnvironMolds , Labels: , , , , Tuesday, July 9, 2019 2:47 AM

Some mold makers skip sealing the mold box thinking that even if the mold making material tends to leak from the edges, they can always clean the mess later. But can you really afford to do so? Find out why….

One of the first steps for making a mold is making a mold box. This is a structure that is used to contain the model. For making a small rubber or resin casting, a cup, bowl or bottle can easily serve as the mold box. However, it is essential that the ‘box’ should be able to contain the entire model. That’s not all – it should also allow sufficient space around and over the edges of the model so that the mold making material can form a thick rim around the model.

Mold makers often use different materials to make the mold box – think cardboard, plastic, acrylic sheets, wood, metal or even lego blocks to form the containment field. Ready-to-use mold boxes are also available in art stores and these can be adjusted to suit the dimensions of the model.



Irrespective of the type of mold box, it is essential to seal and caulk the mold box properly. Else, consider this - leaving a mold box with a leak to cure overnight is likely to result in a half-complete mold in the morning!

So, isn’t it better to create a waterproof seal around the edges of the mold box? Applying glue or clay around the exterior perimeter and up the corners of the box will seal the edges and keep the runniest of mold making materials from leaking out of the mold box. Plasticina clay is considered best for this purpose.

Another important step is to apply a release agent inside the mold box and glue the base of the model to the bottom of the box. This will ensure that the model does not shift while the mold making material is poured into the box. Demolding will be easy as well.

All materials like clays, polyurethanes and rubbers along with supplies can be easily sourced from EnvironMolds at https://www.artmolds.com

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