Showing posts with label Making a mold. Show all posts
Showing posts with label Making a mold. Show all posts

Unlocking the Secrets of Making a Mold: A Gateway to Infinite Possibilities

Welcome to the exciting world of mold making! Do you ever stop and wonder how artists and makers recreate amazing sculptures and objects? How do they make sure every little detail is perfect?

The magic is all about making a mold. It's a tradition that dates to ancient times. Today, it's a key to making and sharing beautiful creations. Mold making lets artists make many copies of their work. It also lets them play with new materials and techniques.

So, what is mold making, and how can you start your own journey?

We'll explore the basics of mold making. We'll show you the steps and the tools you'll need. From choosing materials to keeping fine details, we've got you covered. Get ready to jump into a world of endless creativity!

Mold Making

  • Mold making is an ancient art form that allows artists to replicate objects and explore endless creative possibilities.
  • Quality materials, such as those provided by Artmolds, play a crucial role in successful mold making.
  • Understanding the fundamentals of mold making, including the different types of molds and the step-by-step process, is essential.
  • Advanced techniques in mold making, such as multi-part molds and mold modification, can take your skills to the next level.
  • By exploring the art of making molds, you can elevate your craft and open a world of possibilities for casting and reproducing your favorite pieces.

making a mold

Understanding the Basics of Mold Making

Welcome to our detailed guide on making a mold! You're about to learn a lot about this amazing art. We'll give you the basics so you can start your own mold making adventure.

First, let's look at the main types of molds used. Silicone and plaster molds are two common choices.

  • Silicone molds: These are great for their flexibility and durability. They can capture very fine details. They're perfect for making molds of items using materials like resin, wax, and clay.Silicone molds can be poured or brushed on the item. This creates a perfect copy of your original piece.
  • Plaster molds: Plaster molds are affordable and versatile. They're mainly used for simple molds. Plaster molds work well for casting materials such as concrete, plaster, or soap. They help you get smooth and clean finishes easily.

Now, with the types of molds explained, let's get into the details of how to make a mold. It's a detailed set of steps to make sure your mold turns out well.

  1. Get your workspace ready, including setting up your original item and the mold box.
  2. Choose the right mold material, like silicone or plaster, based on your project.
  3. Mix the mold material following the instructions, making sure the ratio is correct.
  4. Apply the material to your item, making sure to cover all the details.
  5. Let the mold dry or set for the recommended time.
  6. Take the mold off the item slowly to not damage it.
  7. Clean and check your mold to ensure it's ready for casting.

Follow these steps, using the right materials. You will make a reliable mold that perfectly copies your item. It will catch all the small details too.

Now, you know the basics of making a mold. You're set to let your creativity soar. Whether you're an artist, crafter, or just like to DIY, mold making is key. It helps take your projects to a whole new level.

Exploring Advanced Mold Making Techniques

To become a master in mold making, it's key to try advanced methods. This part will show you techniques that take your skills up a notch.

Multi-Part Molds

Creating multi-part molds is a complex but rewarding method. It allows you to catch every detail and shape. This is perfect for pieces with intricate designs.

When making a multi-part mold, ensure each part is smoothly separated. Use a mold release agent to aid this. Then, align and secure each piece properly for an accurate reproduction.

Mold Modification

Sometimes, you might need to tweak a mold to fit your needs better. This is where mold modification comes in. It helps adjust the mold for different materials or sizes.

Modifying a mold requires careful handling. Take your time and be meticulous to prevent errors. Proper planning ensures the changes match your vision.

Creating Molds for Complex Objects

Handling complex objects in mold making can be tough. Yet, there are methods to make it work, even for the most detailed designs.

A useful method is a two-part mold for complex shapes. This way, you can get your casting out easily without losing details. It works great for items with tricky parts or cuts.

Using flexible materials, like silicone rubber, is also a key trick. They help take the shape of the object accurately and demold easily. This keeps the final product's details intact.

By learning advanced techniques, you open to more creative possibilities. You can handle challenging projects and get pro-level results. So, dive into these methods and let your creativity flow.

Conclusion

Mold making is a cool way to copy stuff and let loose your artistic side. All you need are the proper materials and some know-how. Then, you can start making molds that help make whatever you like.

Being into mold making can really level up your creative game. It fits anyone who loves art, does it for fun, or likes DIY. Making a mold gives you a huge sense of accomplishment. You see what you've imagined right in front of you. It's like making your dream a reality, mold by mold.

At Artmolds, we care a lot about what goes into mold making. Our products are perfect for both newbies and those who do it like a pro. We offer solutions you can trust. So, when you're ready to start, we're here to help you get great results.

Don't put it off any longer. Dive into the world of mold making right now. Artmolds is here to show you how to make a mold. Let's turn your creative dreams into something real, starting today.

FAQ

What supplies are necessary for creating mold?

You will need mold-making silicone, a mold box, and a mixing container to make a mold. Also, get a release agent and a scale for accurate measurements. Don't forget various tools for mixing the molds.

How long does it take to make a mold?

Making a mold's timing depends on the object's complexity and mold type. Simple molds finish in a few hours. More complex ones need steps and curing, taking days.

Can I make a mold of any object?

Yes, you can mold almost any object if it's safe and you have the right skills and materials. Remember, think about the object's size, shape, and how tricky it is. Some objects may need special techniques or multiple molds for better results.

How do I ensure my mold captures all the details of the object?

To get every detail, carefully apply the mold material to the object. Make sure it fills every small space. Techniques like brushing or using a vacuum can help. They reduce air bubbles for a smoother, more detailed mold.

What safety precautions should I take when making a mold?

Keeping safe when making a mold is key. Always work where there’s fresh air or wear a respirator against fumes. Use gloves and eye protection to avoid touching the materials. Also, follow the product instructions for safety.

Can I reuse a mold?

Usually, molds can be used several times, depending on their type and the materials. For example, silicone molds are durable and good for many uses. But, over time, wear, tear, or design changes might mean making a new mold.

 

Must-Haves for a Mold Making Art Studio

Arts like casting and life casting begin with making a mold. The mold forms the basic underpinning that will dictate the character and quality of the final casting. Given the wide variety of materials and techniques that can be used for mold making, both amateur and experienced mold makers need to not just familiarize themselves with the options, but also stock the studio with the requisite products.

How to make a mold

 

In addition to this, making molds will also entail the use of tools, supplies and equipment that must be kept handy so that the mold making process can continue without any interruptions or wastage.

Let us take a look at some of the essentials for a mold maker:

  • Materials –Molds can be made with plaster, alginate, latex rubber, silicone rubber, polyurethane resin, etc. The choice will depend on varied factors like the master that is to be replicated, technique to be used for making the mold, material used for casting, etc. Whichever material is being used, it should be stocked in sufficient quantity to eliminate the possibility of running short and having to stop the process. In fact, it is better to have extra material on hand as the mold does not always turn out perfect on the first attempt!

  • Tools –Mold making involves the use of very many supplies and tools, most of which mold makers tend to take for granted. But can one afford to be stuck just because a spatula or gloves are not available when one reaches out for them? Always stock and replace regular items like mixing bowls and containers, mold boxes or containment materials, release agents, spatulas, mixers, cutting and trimming tools and measuring apparatus, apart from gloves, aprons, safety goggles, etc.
  • Equipment –When working with rubbers and resins, a mold maker cannot overlook the possibility of air getting trapped in the material and forming bubbles in the mold. This will call for a vibrating table, pressure pot or vacuum pump and chamber, depending on the materials being used.

Additionally, the work area in the studio should be set up properly. The workspace must be bright and well-ventilated with adequate space to move around freely. At times, a humidifier may also be needed. There should be sufficient storage space as some materials need to be stored in appropriate conditions to maintain their effectiveness and longevity. Even the supplies and equipment should be kept in drawers or shelves rather than just being left around on the table or floor.

As a final note, always opt for top quality mold making materials and tools from established brands and reputed suppliers. Some of them will even provide guidance on how to make molds, tips on what is needed and even share tricks for successful mold making!

Difference between Single and Multi-Part Molds

Making a one part mold is simple and straightforward. However, the technique does not work every time. Complex objects call for making the mold in parts and artists should know how to make multi-part molds.

The best way to duplicate an object or to reproduce it in another material of choice is to make a mold of it. This basically captures a negative impression of the model that can be cast into to make an exact reproduction.

Therefore, it is fairly obvious that making a mold is a preliminary step that serves as the base for building the final casting. Artists try to keep the mold making to the simple and basic by opting for single part molds. This is the easiest method as the mold making material has to just be poured over the model to form the mold. Different types of materials – both rigid and flexible - can be used for making the molds.

However, one part molds work only for simple objects that have a flat side or base. The flat portion can be affixed to the mold box before pouring the mold making material. Once the mold has cured, the model can be detached and easily pulled out of the mold.



Multi-part molds


Models that have complex shapes or too many undercuts make it necessary to make the mold in two or more parts. Similarly, models that do not have a flat base or are thin and floppy or have holes going all the way through them (like a baseball, donut or coffee mug) call for multi-part molds.

The prospect of making such molds is much more complicated and time-consuming. The trick here is to embed half (or a part) of the model in clay so that the mold covers only the part that is protruding outside.

Once the mold part has cured, the clay is removed and a parting line and keys are made on the mold. Provision for a pouring spout (like a straw) also has to be made before pouring the mold making material on the other half of the model.

Once the mold has cured, the mold is cut along the middle or the parting line until the model can be pried out successfully. The parts are then aligned again using the keys and the mold comes together to form a whole. It has to be sealed properly before pouring the casting material into the mold by way of the spout.

Conclusion


It is clear that the procedure of making two part molds is very different and complicated than regular single part ones. However since the simpler process will not work every time, professional casting artists need to become adept at making the multi-part ones too.

EnvironMolds offers all the materials, supplies, tools and equipment for making molds, casts and life casts. The website https://www.artmolds.com is overflowing with step-by-step instructions, tips and other handy information for making all kinds of molds, casts and life casts.
 

Using a Release Agent in Mold Making and Casting

Before making a mold or cast, the model or mold has to be prepped for the job. This includes applying a coat of release agent as this will aid in easy demolding. The same goes for body molds as well.

There are many intricate minutiae involved in making a mold or cast. It is not just about the choice of material or technique; the artist also has to consider various other factors and requirements that can affect everything from the details captured in the mold to the quality of the final cast.

One such detail is the use of a release agent. The name is self-explanatory – a release agent keeps the mold from sticking to the model or the cast from adhering to the mold, thus facilitating easy demolding. Household products like petroleum jelly or paraffin wax can serve well as a release agent, however, for best results, it is advisable to use a professional mold release.

Keep in mind that there are certain materials like silicone rubber that do not stick to anything except itself. Therefore, it is commonly perceived that a release agent is not required. However, it is still better to use one as this will significantly increase mold life!

How to use?


Before applying the release agent, first clean the model or mold properly to prevent any kind of unevenness in the mold or cast later on. The model or mold should be sealed if needed and allowed to become completely dry.

Spray the release agent uniformly but sparingly to cover the entire surface (interior or exterior). Alternatively, the release agent can even be applied with a brush. For best results, hold the can at a constant distance from the surface (12” to 18” is recommended) and ensure that the same pressure is applied. Do not go overboard, as too much release agent may cover the details and lead to irregular distortions. This can also end up causing stains or air bubbles.

Allow the release agent to dry for 10 minutes or so before applying/pouring the mold making or casting material. In case an in-mold paint is to be used, it should be applied after the release agent dries. Once cured, the mold or cast can be easily removed by loosening around the edges.


Where to find?


EnvironMolds is the best resource when it comes to everything to do with how to make molds. It provides two great mold release options –

  • ArtLube100 is a silicone-based release agent specifically formulated for use with polyurethane molding systems and KastEZ urethane casting system. It can also be used with other polyurethanes, epoxies, polyester resins and silicone rubbers.
  • IsoKote 1000 (formerly Synlube 1000) is another silicone-based release agent formulated for the release of both low and high temperature cured urethanes from metal and plastic molds. It can also be used with epoxies.

Then there is MoldEZ Hair and Mold Release, a water soluble release agent that prevents alginate from tangling in the hair when making body molds.
 

 

Learning the Mold Making/Casting Lingo

What is the negative image of a model called that you will make before making a positive replica? What are the holes on the top or bottom of a mold called? Know the terms that go with molds and casts right away!



The world of mold making, casting and life casting comes with its own plethora of terms and phrases. Familiarity with them is essential.


  • Mold – It is a negative impression of the model, usually in the form of a hollow cavity.
  • Cast – This is a positive duplicate of the model which can be in any other material or color as desired.
  • Cold cast – This is a faux cast – it is made of resin but can duplicate the look of metal, stone or wood.
  • Life cast – The three-dimensional representation of a live person – it can be the face, hands, feet, torso or entire body.
  • Pot time – Also known as working time, this is the time on hand to work with a material – it includes the mixing and application time - before it will start to set. After this, the material will not work properly.
  • Cure time – This is the time that the material will take to get completely cured. It can range from just a few minutes to hours or even a few days.
  • Shelf life - The period of time a material can be stored and remains suitable for use.
  • Mix ratio - The proper proportion (either by weight or volume) of material and catalyst (oftentimes referred to as Parts A and B) to be combined.
  • Shore hardness – This is a measure of the hardness of a given material or how resistant it will be to permanent indentation.
  • Release agent – A material applied in a thin layer to the surface of the model or mold so as to allow the subsequent mold or cast to be demolded easily.
  • Sealer – Another material that is applied on porous models to seal the pores and prevent the mold making material from getting absorbed.
  • Demolding – The process of removing a model or casting from a mold.
  • Parting line – A marking line which denotes where the parts of the mold should meet.
  • Keys – These are created at the ends of multi-part molds to join the different parts together to form a complete mold.
  • Spues – These are the small holes which will help release the air trapped inside the mold.
  • Pour hole – This is created as an opening to allow the casting material to be poured into the mold.
  • Viscosity – This is the thickness or thinness of the material and will dictate how easily it will flow. Less viscous materials are thinner and flow easily.
  • Pressure pot – Resins are usually cast under pressure that will compress the trapped air to miniscule size.
  • Vacuum chamber – The rubber mix is usually churned using a vacuum pump with vacuum chamber. The vacuum chamber will suck out the air and not allow bubbles to appear on the rubber mold or cast.

Armed with this detailed knowledge, get going right away!

Embarking on the Journey of Life Casting

Life casting is not easy, but it is not rocket science either. Knowledge of the materials, the process and the application is essential, but you will not get the hang unless go ahead and give it a stab.

Life casting is a wonderful art that has captured the imagination of many an artist. While experienced and accomplished artists seem to easily create spellbinding life casts without breaking a sweat, fact of the matter is that making body molds and life casts is quite a complicated and painstaking process. It calls for working with care and precision while paying attention to minute details. Knowledge of the various materials, their properties and other factors is also essential. And the artist has to be particularly alert as he/she will be working on live models and cannot afford to harm/trouble them in any manner.
 

However, this does not mean that novices cannot try their hand at life casting! Following is what a beginner needs to know/do:


  • Different materials and supplies are required for making the body mold and life cast. Alginate is a natural material and can be safely used on the model; skin-safe silicone rubber is also a good option. A release agent has to be applied first and the mold has to be reinforced with a shell mold of plaster bandages.
  • You have to acquire the know-how about the various processes like how to properly mix the mold making material, apply it on the model, demold the body mold, pour the casting material, finish the life cast and so on. This can be learnt from instruction guides, tutorials or attending live workshops. Small tips and tricks from expert artists – like making the face mold with the model lying down, using soft water for mixing alginate and twitching the body to remove the mold - can make a world of difference.
  • Prepping the model is a crucial step of the life casting process. The model has to be informed about what lies in store, how to hold the pose, warning signs and so on.
  • You will never feel you are completely ready, so just go ahead and jump in. Do not be afraid to get your feet wet as theoretical information can only go so far. And there will definitely be loads of mistakes on the way. Try and try and you will definitely succeed very soon. In fact, both experience and perfection comes from trying.
  • Life casting is a messy job. Be prepared to get your hands dirty. Once you get the hang of the process, you will start enjoying it and even become proficient at it very soon.

In general, there are different materials and varied techniques for mold making and casting. Body casting and life casting follow most of the same principles, but it gets complicated by the fact that you are working on a real person and not an inanimate object. This is why many artists prefer to start with regular mold making/casting and then move to life casting!

Tips for Working with Materials

Mold making and casting is an easy job as long as you abide by the rules and instructions. Following are some useful tips that every artist should follow, irrespective of the type of mold or cast.

The world of mold making and casting opens up a veritable treasure trove of materials – each with their own specific characteristics, methods and usage. The commonly used options are clay, wax, alginate, moulage, plaster, gypsum, concrete, polyurethanes, rubbers, etc. Artists can try their hand at different materials and play around with different options depending on the type of mold or cast they are making.
 


Following are some general tips that beginners should keep in mind when working with almost any kind of material for making molds or casts:

  • Every packaged material comes with its own set of product literature like TDS (Technical Data Sheet), safety data sheet. Always read the label and other product information carefully before using the said product.
  • Work with materials that are already at room temperature and ensure that the room is at room temperature as well.
  • Stick to the prescribed methods and techniques – like mix ratio, type of release agents, compatible materials – at all times. At times, there may be other simple provisions that can make a world of difference. For instance, alginate requires the use of soft/bottled water; using hard water even unintentionally will render the material into a lumpy mess. It takes experience to deviate from the given methods to tinker with the viscosity or other features.
  • Some materials are suitable for certain applications and other options may not work as well, depending on the model, mold-making/casting material and other factors. Choose an appropriate material for the task. Seek advice from experts if needed.
  • Always shake or stir components thoroughly before use. Sludge can sit at the bottom of the box while oil tends to float on the top. Shaking before use followed by proper mixing of the components together is crucial.
  • Always mix a small amount as a batch test at first. It is better to get a feel for the material before mixing in large quantities for the project as it can end up as a time-consuming and expensive mistake.
  • First try your hand at making a small mold or casting, use a small object as a test model before moving on to larger molds or castings.
  • Keep the pot time and working time in mind. Avoid pouring delays as this will add to the working time and can affect the quality of the mold or cast.
  • Before pouring, check if the sealer and release agent have been used, if required. Also check the mold/mold box for leakage before pouring the material.
  • Wear gloves when working with any materials. Some materials may require the use of mouth mask, safety goggles and other additional protection.
  • Use clean and good tools for any project. Assemble the required tools and supplies before starting the work.
  • Follow the indicated set time and demold time to the T. Else, the mold or cast will end up distorted/deformed and unusable.
  • Do not hesitate to ask any questions to the experts about the clay mold, resin casting, cold casting, alginate life casting, etc.

All the best for your new project!

Painting on Silicone Casts

 Finishing silicone casts with paint is a challenging task as regular paints tend to crack or chip off very soon. EnvironMolds brings a special dye and paint system that will easily incorporate into the silicone.


Silicone rubber is a versatile material that is used to make both molds and casts to suit different applications. It is easy to use – just mix in the required quantity of base and catalyst in the prescribed ratios and you are ready to go. Moreover, as silicone does not stick to anything but itself, the mold making and casting process is relatively straightforward and effortless. The rubber can be specially formulated to be food or even skin safe, thus lending itself well for making food and body molds.

However, the problem arises when the artist tries to paint on a silicone cast. Indeed, you may feel like finishing the cast with a beautiful color of choice, however, regular paints will start cracking, chipping and wear away with time.

Alas, the smooth finish and waterproof qualities of the silicone weighs against it in this regard. Even if you use oil-based paints for their better adherence, the inherently flexible nature of the rubber will cause the paint to wear off easily.

At times, people try making the silicone surface rough by soaking it in denatured alcohol or rubbing it with sandpaper. While this can work for regular silicone caulking, the coarse facade will end up marring the silicone cast and render it unpleasant to the eye.

It is only special silicone paint and dye that can adhere to the silicone rubber and yield the desired finish. EnvironMolds (www.artmolds.com) offers the special Cirius silicone formulation for painting and dyeing silicone creations. The silicone base of the dye comes to the rescue here as silicone will definitely stick to itself! Try bending and twisting the silicone rubber cast as much as you wish – but the color will not crack, peel or even rub off as it has become chemically incorporated into the silicone!



How to use?

You can mix a few drops of the silicone dye with the base before adding the catalyst to give an intrinsic uniform hue during the casting process itself. Swirling one or two drops of dye in the mix can also create a lovely marbled effect in the silicone cast.

On the other hand, there is also the option of diluting the dye with a silicone medium for coloring after the cast is ready. It can then be painted, sprayed or air brushed on the silicone surface to get the desired finish. However, it is important that the cast should be cleaned and prepped properly prior to painting. The brushes should also be cleaned quickly after use.

This silicone paint is considered compatible with both tin and platinum cure silicone variants. However, the dye can interfere with the setting of platinum silicones.

Twelve different hues are available, including the famous ‘Quinn Blush' used by renowned doll rebirthing artist Terry Quinn to add skin blush to her silicone dolls.

Eliminating Estimation in Material Calculations

Why should artists rely on guesswork about the quantity or volume of materials required for making a mold or cast? EnvironMolds provides a Volume Calculator that throws up the exact amount needed.

There’s a lot of planning and coordination that goes into making a mold or cast. The artist has to not only choose the most suitable technique and material for making the mold/cast, but also assemble the requisite mold making or casting materials, supplies, tools and equipment.

 

For instance, making a block mold with silicone rubber will require plastic cups, gram scale, mixing sticks, electric mixer, mold box, release agent, glue gun, vacuum chamber and pump, gloves, knife, silicone rubber, etc.

While the artists pay careful attention to the requirements and collect the items before commencing the project, they rely on eyeball estimations for the amount of material they need to purchase or mix. For instance, if the artist mixes much more silicone rubber than actually required, the extra rubber will have to be thrown away – a sheer waste of money and resources. And if the rubber falls short, it will entail extra work of mixing more material or even rushing to the store to buy some more. The delay can even cause the artist to leave the project midway or if continued, mar the quality of the mold.

Newbie mold makers and casting artists are especially flummoxed about the amount of material they should use.

EnvironMolds comes to the rescue with a handy volume calculator on its website https://www.artmolds.com/volume-calculator. All the artist has to do is measure the dimensions of the mold box and model before feeding them in the calculator. A square or rectangular box requires the height, width and depth while cylindrical ones need the radius and height. The same rule applies for rectangular and cylindrical models respectively. Undercuts in the model can be ignored and the maximum outside dimensions will do.

This will throw up the net volume of the box, the model and finally the material needed. The calculator goes a step further and converts the net volume into the exact amount of rubber, plaster or resin required in grams or fluid ounces, as applicable.

For those who are looking for more detailed information on how to make molds and casts, EnvironMolds provides instructional books, videos, website links and blog posts as well.

 

Backdating Mold Making and Casting

The techniques of mold making and casting are nothing new. In fact, they emerged way back in the Neolithic times and gradually developed as the key for making most of the objects we use and enjoy today.

Mold making and casting procedures are used to make most of the things we use – from household goods and decorative items to industrial equipment and structural components. These techniques are especially popular in the world of art and design and are patronized by artists of various genres. They are commonly used for new artworks, art reproductions, sculpture making, ceramic works, garden statuary, candle making, props, masks and the like. The same are also applied for architectural restoration works, prototype tooling, taxidermy, fossil preservation, etc.



Not to mention the beautiful art of life casting. Indeed, life casts have emerged as a magnificent mode of creating a three-dimensional reproduction of the live human body. The regular techniques of making molds and casts are used with appropriate skin-safe materials to make body molds and life casts of the face, hands, feet, belly, torso or even the entire body. These are extremely popular for infants, friends, families, pregnant mothers and more. The same is also used for medical prosthetics, special effects, animatronics, etc.


The synthetic materials like polyurethane resin, latex rubber and silicone rubber may be new additions to the fold, but mold making and casting themselves are not contemporary techniques by a long shot. In fact, they date back to the prehistoric times when settlements were being established and agriculture came into being. The primitives slowly developed these processes to fabricate tools, equipment, jewelry and religious artifacts What’s more, the oldest surviving casting of a copper frog dates back to 3200 BC!

With the passage of time, these techniques were applied for making and reproducing artworks, especially sculptures. The introduction of hollow wax casting was the precursor to the highly prized Greek statues and Roman copies made later.

Clay and plaster continued to be the popular medium of making molds and casts down the ages. Gradually, art schools started teaching mold making and casting and used wood or terracotta also to make the molds. This led to the creation of iconic artworks that remain illustrious till date. Simultaneously, they were used for making pottery and ceramics as well.

These age-old processes finally made their way from the homes of royals, aristocrats and art aficionados to the foundries of today. The advent of industrialization witnessed a quick adoption for the mass production of regular objects in a range of styles. Injection molding was introduced in industries and new materials like plastics and polymers also came into being. Everyday items became inexpensive due to lower costs of production.



These techniques were progressively incorporated into the making of complicated automotive parts, equipment, machinery and even structures.

Indeed, from the simple molds and casts of ancient times to two part molds and cold casting for artworks to highly technical and complex processes in industries - mold making and casting have surely come a long way!

Life Casting The Feet

A life cast is always a treasured keepsake. While hands and face are the common body parts favored for a life cast, recreating the feet also makes for a novel souvenir. Making it is a wonderful experience too!

Hands make beautiful life castings. They are very popular for commemorating special occasions, marking the birth of a baby or just celebrating with friends. The possibilities are endless – people try out different ideas - like a couple holding hands together, a rings of hands with friends, parents encircling the hands of a newborn child, a person holding a golf ball, a baseball glove or a trophy and so on.

These life castings can be made in plaster or even cold cast in metal or stone. They are finished with a brass name plate to mark the name, occasion and other details.


However, it’s not just the hands, even the feet have many a story to tell – a step, a movement or even just the position. A life cast of a foot is a complex creation that looks interesting due to the three-dimensional composition. Parents love to get a life cast of their newborn’s feet and even encircle the feet with their own hands to signify the inherent love, care and protection. The casts look beautiful and can be treasured forever.

Making a mold of the foot and then a life cast is also quite a challenge in itself. The leg is usually encased in a batch of alginate mixture. Deciding the pose and angle is important here. The model should feel comfortable while the foot is dipped in alginate. Care is also required as the drying alginate may tend to crack with the body weight itself.

In fact, foot molds are usually made in two parts as it is difficult to extract the leg from the alginate mold once it has set. Even if the life casting artist tries to make a cut to separate the leg from the alginate, the mold may be rendered useless. Making it in two parts is better with proper keys for the registration of the parts and sprue holes for releasing the trapped air.

The foot mold has to capture very many details right from the toes and nails to the folds in the skin, the indentations and even the tiny lines per se. In fact, the mold will also recreate the cracks in the soles of the feet et al. These have to be finished properly prior to the final casting to avoid reproducing them in the cast!

Often artists use trial and error to work out the best method of making the mold from the body. This calls for patience and foresight while making the body molds again and again.

Finally, the life cast of the feet, or any other body part or even the entire body should be finished with name plates engraved with the title, artist name and other details. This will give a professional, gallery finish to the life cast and add to the experience as well!


Eliminating Air Bubbles in Molds and Casts

There are different mold making and casting equipment that can be used to make bubble-free molds and casts. The suitability of a given equipment depends on the nature of the material and other factors.

One of the most taxing things when making a mold or cast is dealing with the air bubbles. Some air is bound to get trapped into the material no matter how carefully the artist mixes and pours the material. Once set, this shows up as unsightly warts on the surface of the mold/cast and makes it mostly unusable.

Fortunately, there are various tricks and even mechanical equipment for eliminating these pesky air bubbles. While pouring the material in a thin and steady stream from a corner and pricking the bubbles with a pin can help to some extent, it is always better to use an apparatus like vibrating table, pressure pot or a vacuum pump with vacuum chamber.

This brings us to the question – which of these equipment is the most effective in getting rid of the trapped air in the mold making or casting materials?

Well, there is no single-point solution as such.

A vibrating table uses the simple technique of pulsating the material to shake out the bubbles. This will reduce the bubbles but cannot deair the material completely. Careful pouring will reduce the propensity of bubbles for sure.

On the other hand, a pressure pot is best suitable for materials that will cure to a rigid form. Like resins for example. It is better to avoid pressure casting soft rubbers as the air bubbles are bound to return once the mold or cast is exposed to normal air pressure. A rubber mold or cast is even likely to collapse in the areas where air remains trapped under the surface.

A vacuum chamber with pump is best suited for removing air from the rubber materials. Artists usually leave the rubber mold or cast to cure in the vacuum inside the chamber and the air will not return later!

All mold making and casting materials and equipment can be easily sourced from the EnvironMolds website, https://www.artmolds.com.

Casting in Single and Two-Part Molds

The casting procedure will vary depending on the technique used for making the mold. Casting a single piece mold is easier than a multi-part one, but the results will definitely be up to the mark.

The simplest process of mold making is to cover the model with an appropriate mold making material and let it set properly. Once cured and demolded, the covering will reveal a negative impression of the model complete with all the grooves, nooks and other details.

Different techniques of making molds – such as block, blanket, glove, poured, slush, etc. – can be used depending on the type of model and choice of materials. A model that is too floppy, has undercuts or does not have a flat bottom will even require the mold to be made in two or parts, called a multi-part mold.

Irrespective of the method and type of mold, once it is ready it is time to make the positive through the casting process. Here, the actual procedure for casting will vary depending on whether it is a single or multi-part mold.

Single mold casting – Casting in a single piece mold is quite easy. All that the artist has to do is mix the casting material of choice and pour it into the mold. The cast will set in some time and can be demolded before allowing it to cure completely. Care will have to be taken about applying a release agent, eliminating air bubbles and the like. However, the process still remains straightforward and the cast will be ready once it is finished and polished properly.

Multi-part mold casting – Making a mold in two or parts is definitely a complicated and time-consuming process. It follows that the casting process will not be simple either.

The process begins with aligning the different parts of the mold based on the keys. Once the mold comes together properly, it should be secured using heavy-duty bands. Backing boards will also be required in case the mold is flexible.

After securing the mold, the casting material can be mixed and poured into the mold through the sprue or air hole. Care is required again to ensure that the mold is full of the casting material and it reaches every indentation and undercut of the mold. Applying a release agent and eliminating air bubbles is obligatory yet again.

The cast is then allowed to set inside before removing the bands and pulling the mold parts apart. The cast can be removed and allowed to cure further. Cleaning, finishing and painting can be done as needed.

In sum, the techniques for casting in single and two part molds may be a bit different, but the final cast will definitely not leave anything wanting as long as the procedure is properly followed.

Once the cast is ready, it can be displayed or used as planned. Even the mold can be used to make multiple casts if it is not torn down when demolding the cast.


Sealing Mold Box Is Essential

Some mold makers skip sealing the mold box thinking that even if the mold making material tends to leak from the edges, they can always clean the mess later. But can you really afford to do so? Find out why….

One of the first steps for making a mold is making a mold box. This is a structure that is used to contain the model. For making a small rubber or resin casting, a cup, bowl or bottle can easily serve as the mold box. However, it is essential that the ‘box’ should be able to contain the entire model. That’s not all – it should also allow sufficient space around and over the edges of the model so that the mold making material can form a thick rim around the model.

Mold makers often use different materials to make the mold box – think cardboard, plastic, acrylic sheets, wood, metal or even lego blocks to form the containment field. Ready-to-use mold boxes are also available in art stores and these can be adjusted to suit the dimensions of the model.



Irrespective of the type of mold box, it is essential to seal and caulk the mold box properly. Else, consider this - leaving a mold box with a leak to cure overnight is likely to result in a half-complete mold in the morning!

So, isn’t it better to create a waterproof seal around the edges of the mold box? Applying glue or clay around the exterior perimeter and up the corners of the box will seal the edges and keep the runniest of mold making materials from leaking out of the mold box. Plasticina clay is considered best for this purpose.

Another important step is to apply a release agent inside the mold box and glue the base of the model to the bottom of the box. This will ensure that the model does not shift while the mold making material is poured into the box. Demolding will be easy as well.

All materials like clays, polyurethanes and rubbers along with supplies can be easily sourced from EnvironMolds at https://www.artmolds.com