Showing posts with label Silicone rubber. Show all posts
Showing posts with label Silicone rubber. Show all posts

The Science Behind Life Casting: How It Works

 


Life casting is a captivating art form that involves creating precise, three-dimensional replicas of the human body. This technique captures intricate details, from the texture of the skin to subtle expressions, preserving a moment in time with remarkable accuracy. Understanding the science behind life casting offers insight into its meticulous process and the materials that make it possible.

Understanding Life Casting

Life casting is the process of molding and casting a part of the human body to produce a lifelike sculpture. Artists and enthusiasts value this method for its ability to capture exact anatomical details, making it invaluable in art, medical modeling, and special effects industries.

Materials Used in Life Casting

The success of a life cast depends largely on the materials employed. The primary substances include alginate, silicone rubber, and plaster bandages.

Alginate: Derived from seaweed, alginate is a skin-safe, fast-setting material ideal for capturing fine details. It's commonly used for molds of hands, feet, and faces. However, alginate molds are typically single-use due to their fragility.

Silicone Rubber: Known for its durability and flexibility, silicone rubber is used when multiple casts are desired from a single mold. It captures minute details and is gentle on the skin, making it suitable for more extensive body molds.

Plaster Bandages: These provide a supportive shell over the initial mold material, ensuring the mold retains its shape during the casting process.

The Life Casting Process

Creating a life cast involves several methodical steps to ensure accuracy and safety.

  • Preparation: The model's skin is cleaned, and a release agent is applied to prevent the mold material from adhering.
  • Molding: The chosen mold material, such as alginate or silicone, is applied to the body part. For instance, when molding a hand, the material envelops the hand, capturing every contour.
  • Support Shell Application: Once the initial mold sets, plaster bandages are applied over it to create a rigid shell, maintaining the mold's shape.
  • Demolding: After the materials have cured, the mold and support shell are carefully removed, preserving the negative impression of the body part.
  • Casting: Casting material, such as plaster or resin, is poured into the mold to create the final positive replica.

Applications for Life Casting

Life casting serves various purposes across different fields.

  • Artistic Expression: Artists utilize life casting to create realistic sculptures, capturing the human form in exquisite detail.
  • Medical Modeling: In the medical field, life casts assist in creating prosthetics and educational models, providing accurate anatomical references.
  • Special Effects: The entertainment industry employs life casting to produce prosthetics and makeup effects, ensuring a perfect fit and realistic appearance.

Safety Considerations in Life Casting

Ensuring the safety and comfort of the model is paramount in life casting.

  • Skin Safety: Utilizing skin-safe materials like alginate and body-safe silicones prevents adverse reactions.
  • Breathing: When casting facial features, care is taken to leave airways unobstructed, allowing the model to breathe comfortably.
  • Temperature Control: Monitoring the temperature of materials ensures they are comfortable upon application, preventing burns or discomfort.

Choosing the Right Materials

Selecting appropriate materials is crucial for achieving desired results in life casting.

  • Alginate: Ideal for quick projects and single-use molds, alginate is cost-effective and captures fine details efficiently.
  • Silicone Rubber: Preferred for molds requiring multiple casts, silicone offers durability and flexibility, though it is more expensive than alginate.
  • Plaster Bandages: Essential for creating a supportive shell, plaster bandages are easy to use and set quickly, providing necessary rigidity to the mold.

Conclusion

Life casting is a harmonious blend of art and science, requiring a deep understanding of materials and techniques to capture human form authentically. Whether for artistic endeavors, medical applications, or special effects, mastering the science behind life, casting opens avenues for creating lifelike, three-dimensional representations.

For high-quality life casting materials and supplies, visit https://www.artmolds.com/, where you'll find a comprehensive range of products to support your life casting projects.


Frequently Asked Questions

What is life casting?

Life casting is the process of creating a three-dimensional replica of a human body part by making a mold directly from the body.

Is life casting safe?

Yes, when performed correctly using skin-safe materials like alginate and silicone rubber, life casting is safe and non-invasive.

How long does the life casting process take?

The molding process typically takes between 15 to 30 minutes, depending on the size of the body part and the materials used.

Can I perform life casting at home?

With the right materials and proper instructions, life casting can be done at home. It's essential to follow safety guidelines and consider having an assistant for certain casts.

What materials do I need for life casting?

Essential materials include a mold-making substance like alginate or silicone rubber, plaster bandages for support, and casting materials such as plaster or resin.

Where can I purchase life casting supplies?

High-quality life casting supplies are available at https://www.artmolds.com/, offering a wide range of products suitable for various life casting projects.

Exploring the Versatility of Silicone Rubber: Creating 3D Models

Silicone rubber is a versatile material that finds applications in various industries, from automotive to healthcare. One of its lesser-known applications is in creating 3D models. In this article, we'll explore how silicone rubber is used to create intricate and detailed 3D models.

Body:

1. What is Silicone Rubber?
   - Brief introduction to silicone rubber, its properties, and why it's a popular choice for various applications.

2. Properties of Silicone Rubber:
   - Highlight the key properties of silicone rubber that make it suitable for creating 3D models.
   - Flexibility, durability, heat resistance, etc.

3. Creating 3D Models with Silicone Rubber:
   - Discuss the process of using silicone rubber to create 3D models.
   - Mold-making techniques.
   - Pouring silicone rubber into molds.
   - Removing the model from the mold.



4. Advantages of Silicone Rubber in 3D Modeling:
   - Detail retention.
   - Reproduction accuracy.
   - Durability and longevity of the models.

5. Applications of Silicone Rubber 3D Models:

   - Engineering prototypes.
   - Medical models.
   - Architectural models.
   - Toy prototyping.
   - Special effects in the film industry.

6. Challenges and Solutions:
   - Discuss any challenges faced when using silicone rubber for 3D modeling and how to overcome them.

7. Conclusion:
   - Recap the advantages of using silicone rubber for creating 3D models.
   - Encourage readers to explore the possibilities of silicone rubber in their own projects.

Conclusion:
Silicone rubber offers a versatile and effective solution for creating detailed 3D models. Its unique properties make it an ideal choice for a wide range of applications. By understanding the process and advantages of using silicone rubber, you can unlock a world of possibilities for your own projects.

Reference URL: Silicone Rubber Has a Lot Going for It


Cutting Edge Magic: Why Silicone mold is Beloved by F/X Studios to Chocolatiers

From artisan chocolates to custom concrete furnishings, silicone has become an indispensable asset for makers and hobbyists alike. With its durability, flexibility, and unmatched ability to capture fine detail, silicone empowers creators to keep pushing boundaries.

Understanding the properties that set silicone apart reveals why it has found a home everywhere from professional kitchens to special effects workshops. Whether whipping up an amber resin cast or shiny ingot of soap, discover how this material can elevate your projects.

What Makes Silicone So Exceptional?


Heat Tolerance

Silicone possesses impressive thermal stability, retaining its properties in temperatures ranging from -100° to upwards of 500°F. You can safely use silicone molds for casting wax or tempering delicate chocolates. Some specialized products designed for metalsmithing can even withstand molten metals exceeding 1200°F.

Flexibility

A hallmark of silicone is its bendability and elasticity. Complex mold geometries and deep undercut areas that crack rigid molds can flex and deform to release casts freely. This flexibility prevents damage during extraction, enabling multiple re-uses.

Durability


While silicone rubbers exhibit great flexibility, they are not easily torn or made to lose shape. Quality silicone holds up to years of regular casting use if properly maintained. Whether subjected to moisture, UV light, or humidity, silicone retains dimensional stability better than most alternatives.

Intricate Detail Resolution

Molten silicone easily picks up even the most subtle textures and details with accuracy and precision. Things like delicate feathers, lace patterns, or typography imprint clearly for high-fidelity reproduction. This aids creators in capturing realism.

Key Applications Leveraging Silicone’s Properties


Chocolate Making

Safe for food contact, resistant to high heat, and flexible enough to remove fragile tempered chocolate castings without breakage. Silicone offers chocolate makers the ideal material for yielding flawlessly detailed bonbons, pralines, or candy bars through intricate molds.

Candle Making

Candle makers harness silicone molds to impart striking embossed geometries, textures, and custom patterns into wax. Exceptional thermal properties allow molten wax to cure fully before flexible demolding. The results are wax creations with crisp details.

Resin Casting

The clarity of crystal-clear epoxy and polyurethane resins lets subtle mold details shine through vibrantly. Silicone picks up and replicates even the most minute textures and patterns without loss of accuracy. Resin artisans use this capability to encapsulate items inside hand-poured tabletop pieces with stunning realism.

Soap Making

It stands up to alkaline soaps without issue, unlike some mold alternatives which can react. Flexible soap molds yield intricately shaped bars, embossed designs, and custom textures while minimizing surface curing issues that can inhibit release. The bendability also prevents fragile soap castings from cracking or tearing during unmolding.

Concrete Casting

Recreating stone-like qualities in concrete relies on molds with excellent detail resolution to impart realism. While concrete cures, silicone’s flexibility enables unfolding of complex mold geometry and undercuts. The result: textured and imprinted concrete products that mimic Mediterranean tiles, rough-hewn plank wood, or fossil patterns.



Pushing Creative Boundaries


Jewelry makers leverage silicone’s heat resistance for lost-wax casting of silver and gold pieces. Special effects studios take advantage of flawless detail replication to produce masks, makeup prosthetics, and animatronics resembling skin. Chocolatiers transform cacao into delectable works of art through whimsical silicone molds.

Indeed, pushing creative limits seems to be silicone’s specialty. The material aids makers throughout every step of the process with properties uniquely fit for purpose.

Choosing the Best Silicone Products


With so many inferior silicone products flooding the market, finding quality can prove difficult. For mold making and casting, platinum-cure silicones represent the gold standard. Compared to tin-cured versions, platinum stands up better to repeated use without inhibiting finishes. These specialized rubbers also pick up finer details than cheaper alternatives.

For elevated mold-making and casting essentials, ArtMolds offers an unrivaled selection of platinum silicone products purpose-built for artisans. Peruse our vast catalog of chocolate molds, resin tools, candle supplies, soap molds and more to take your next project to the next level.

Discover the Art of Silicone Casting


We invite you to explore first-hand how our premium silicone tools unlock new potential for makers of all skill levels. Let your imagination run wild and breathe life into your most ambitious creative visions with ArtMolds by your side. Discover our complete range of innovative silicone solutions by visiting https://www.artmolds.com today.

Silicone Rubber Elevates Mold Making and Casting to New Heights!

Silicone rubber brings a host of advantages to the arts like mold making, casting and life casting. The level of flexibility, durability and capturing of details has to literally be seen to be believed!

Step aside all other mold making and casting materials, silicone rubber is truly the uncrowned king of these arts. This high-standing rubber has single-handedly revolutionized the art of making molds and casts with its game-changing characteristics and benefits. Let us take a look at some of the key features that lie in store for mold makers, casting artists and life casting artists:
 
 

Captures fine details – No material can come close to replicating the level of detail and accuracy as captured by silicone molds and casts. The rubber will precisely reproduce even the finest of lines, texture and other delicate contours, thus ensuring that the original object is as closely replicated as possible. This serves as an especially valuable feature in prototyping applications.

Flexibility – Most molds and casts tend to be rigid – they cannot be bent, stretched or even flexed without compromising their shape or integrity. Silicone rubber is the material that proves to be inherently elastic and flexible. Therefore, even the most complex molds and intricate casts can be easily demolded sans any damage or losing the details.

Durability and Reusability – Silicone molds and casts are found to be of good quality and exceptionally long lasting. The molds can be used again and again to make multiple casts without showing any signs of wear and tear. Long-term use is possible as they can be stored for years without any deterioration. Other molds often need to be replaced frequently in high-volume casting applications.

Non-stick nature – The beauty of silicone rubber is that it does not stick to anything but itself. This eliminates the need for applying a release agent during mold making or casting. The additional layer can often interfere with the details, not to mention the need for extensive cleaning and processing after the mold making or casting is done.

Material compatibility – Silicone rubber is a versatile material that is compatible with a range of resins, rubbers, wax, plaster, concrete and other mold making and casting materials. It will not react with them or interfere with the curing process. The results stay reliable and consistent, thus allowing an element of experimentation in terms of material, technique, finish, etc.

Safe – This rubber is both safe and easy to work with. Even beginners can easily mix, pour and handle the material without facing any undue problems. It does not have toxic or even allergic properties. Nor does it require any safety equipment as it does not release any dangerous fumes under normal circumstances.

In sum, silicone rubbers bring precision and efficiency to mold making, casting and life casting. Intricate details and complex shapes can be reproduced with ease, especially when using the high-quality options available at EnvironMolds (https://www.artmolds.com/). Limitless possibilities are beckoning to unleash one’s creativity and bring visions to life!


All About the Mold Making and Casting Materials

 There is a broad range of materials that can be used to make molds, casts and life casts. Check out some of the options available along with their varying properties and usage in the world of artwork.


EnvironMolds is home to a complete line of mold making and casting materials along with the requisite supplies, tools and equipment. Quality is always a top priority for this leading art supplier which actually makes a difference in the molds, casts and life casts.

Let us take a look at some of the commonly used products:


Latex rubber: Liquid latex rubber is an economical material that is easy to use as well. The molds turn out to be tough, durable and tear resistant. A slightly less viscous form of the rubber is suitable for casting purposes as well. In fact, latex casting rubber is regularly used for making masks and other special effects for films and stage.



Silicone rubber: This is a more expensive rubber but the efficiency and applications more than justify the price. Apart from regular silicone rubbers, there are special formulations for using on the human body, on food items and even for doll reborning. This rubber is again versatile and can be used for making silicone casts as well.

 




Resin: This family comprises of polyester, epoxy and polyurethane resins that come with their own set of properties and usage. Generally speaking, polyurethane resins are most preferred for making casts. This material lends itself well for cold casting that can replicate the look of different metals, stones, wood, etc.

 




Clay: Clay is a versatile material if ever there was one. It comes in different types and is suitable for a range of mold making applications apart from other minor uses like sealing edges, making mold boxes and so on. However, artists prefer plasticine to regular clay for molds.

 



Alginate: This dental impression material is not only safe for the skin but also captures details well. It is the material of choice for making body molds for life casting. Varying set types and times are available to suit different applications. But the molds are good for one-time use as they tend to shrink and have to be used quickly.



Moulage: This is a reusable mold making material that is heated to melt before use. The mold can be remelted and reused again and again. It is skin safe too.



Wax: This is a simple material that can be modeled, carved and cast as desired.



Plaster: This white powder can be mixed with water and used to cast objects. It is widely preferred for life castings. However, regular plaster of Paris is better avoided as it tends to get chalky and flaky over time. Plaster-embedded bandages are also available that can be used to make shell molds to provide support to flexible rubber molds.



Apart from latex rubber and other materials, the ArtMolds website also stocks release agents, fibers, fillers, cold casting powders and more.


Difference between Poured Block and Blanket Molds

The uses of silicone rubber across mold making and casting are too many to list. It can be used to make both block and blanket molds. Find out how to make these poured molds using silicone rubber.

Silicone rubber is an inherently versatile material which lends itself well to various applications in both mold making and casting. When it comes to mold making, both the poured block and poured blanket molds can be made using silicone rubber. Let us take a look at both these techniques:
 

Poured block mold – This is considered the simplest method for making a mold. All it requires is making a containment area or a mold box. For this, the model is first secured to a flat base and the edges are sealed with clay or glue. The walls of the box can be made using particle board, plywood, PVC pipes, etc. These walls will have to be secured together as well as to the bottom of the box before sealing the interior edges and corners to prevent leakage of any kind. Alternatively, the walls can be fashioned with clay itself.

Once the mold box is ready, making the mold is as easy as simply pouring the mixed silicone rubber into the box till it completely covers the model and then some more. This should be done from a corner while avoiding pouring directly over the model. Let it cure proper before demolding by dismantling the mold box and prying the mold loose. The mold will be ready for casting.

This technique does require a lot of rubber but is preferred for its simplicity.


 

Poured blanket molds This is a more complicated process as it requires constructing a mold shell over the model which will take some practice. Here also the model is first secured to a base. Then it is covered with plastic wrap before applying clay to about half inch thickness. This should be uniform and fill all undercuts in the model. The clay is extended to form a flange and a pour hole is also needed.

A thickened mixture of polyurethane resin is applied over the clay and legs are added that will serve to hold and level the mold later on. Holes are drilled evenly throughout the plastic flange that will help in repositioning and screwing later.

Once cured, the mold shell is demolded and the clay is removed from inside. The model is again glued to the board and the plastic shell is repositioned over it by aligning the holes before securing it to the base with screws. Sealing the edges with clay will prevent leakage.

Mixed silicone rubber is poured inside through the hole at the top. This will cure to form a mold in place of the clay. The mold shell is removed and he edges of the silicone mold are loosened for demolding it from the model. When casting, the mold has to be placed in the shell mold again.

It is clear that this process may be complicated, but will require much less mold making material. The final casting will be easier to demold too as the poured blanket molds are thin and flexible.

How to Choose a Mold Material Made Easy

 

Making a mold is a complex proposition that involves various factors right from the technique to the choice of material. Indeed, the material used to make the mold – be it clay, plaster, alginate, resin, latex rubber, silicone rubber, polyurethane rubber, etc. - will have a bearing on everything related to the quality, resilience, durability and even the very usability of the mold.

While different mold makers have their own specific criteria for choosing a mold material, there are some basic aspects that have to be kept in mind, such as:

  • Consider the material of the model. In general, it is better to pick a material that can be used on stone, wood, glass, metal, wax, plaster, ceramic or clay. In case of a body mold, the material should be safe for using on the skin, capture fine details and cure quickly too.
  • Take the characteristics of the model into consideration. Is the pattern simple with no undercuts or does it have a complex shape with deep undercuts? In case of a vertical surface or large/immovable objects, the model making material should be such that it can be applied on the details where it is without running off or needing to be thickened.
  • Compatibility with the casting material also has to be taken into account. Certain mold making materials may not be suitable for casting specific types of resins, rubbers or metals.
  • There are other aspects that warrant a closer look before closing in on an option – like catalyst, curing agent, working time and cure time at room temperature, etc. While at it, consider if the pot time and demolding time can be modified if needed.
  • Focus on the specific performance objectives expected from the mold/mold making material in terms of viscosity, appearance, durability, resilience, shore hardness, tensile strength, flexibility, shrinkage, tear strength, reusability and more.
  • In case of a flexible mold, a reinforcing shell mold will be required and the material compatibility factors will come into play again.
  • Consider the tools and equipment requirements of particular materials to ensure that the studio is prepped to work as required.
  • Take the mold features into account. For instance, a silicone mold varies in many aspects to a resin mold which will again be miles apart from a clay one.

Generally speaking, look for materials that are easy to use, can reproduce intricate details and are known to hold severe undercuts. It will be better if they also feature excellent release characteristics with customizable working times and cure rates. They should be flexible enough to tolerate the stress of demolding and be able to adapt to a range of service temperatures. Good resistance to chemicals and ability to withstand wear and tear with repeated use will also be helpful.

How to Make Molds Using Silicone Rubber?

Silicone rubber makes the most perfect mold reproductions that become the base for casts. Find out more about the different techniques of making silicone molds as well as how to use them in the casting process.

Silicone rubber is a versatile material that is commonly used in art studios to make molds and casts. It offers an interesting array of useful properties that lend themselves well to these arts. As a mold making material, it reproduces the precise shape of the model and can be used to make a wide variety of reproductions.

The common methods of making silicone molds is either pouring or lamination. In the former, the model is kept inside a mold box and the rubber is directly poured on to it. This process requires just a couple of steps and the mold is ready in the minimum time possible. It is preferred for making molds of furniture parts, ornaments and fine handicrafts.

The lamination method is also known as skin molding. It involves creating a skin of even thickness by laminating the rubber onto the model. The mold is reinforced with a shell mold. The process is not only quick, it also requires less quantity of material and results in a lightweight mold. This is the method of choice for reproducing artworks and other three-dimensional figures. It is also preferred for creating molds of large figures.

Both the methods will replicate even the minute surface details of the model in their entirety and become a perfect negative impression of the model.



Making the Casting


Once the silicone mold is ready and cured properly, anything from wax or plaster to resin can be cast in the mold to create a perfect reproduction of the model. Both the mold making and casting processes work beautifully as silicone rubber does not stick to anything (except itself). Demolding is a breeze and the flexible mold can be finished/corrected as needed before making casts.

The silicone molds are always durable and long-lasting. They can be used and reused any number of times provided they are cleaned and stored properly between uses. The casts will turn out perfect every single time. It is advisable to dust the mold with talcum powder before storing away from sunlight to ensure that the mold does not flop or become sticky.

What’s more, it is possible to even cast silicone rubber in these molds as long as a good release agent is being used. When it comes to finishing a silicone cast, it calls for special silicone paints as the regular ones will tend to chip and crack on the rubber surface.

Where to buy?


EnvironMolds (https://www.artmolds.com/) offers a varied collection of silicone rubber options for general mold making apart from specific purposes like food molds, body molds, 5 minute molds and even doll reborning. The materials are of excellent quality and yet priced vey reasonably. In addition to this, the special silicone paint is also available for finishing silicone casts.

Mold Making Methods for Silicone Rubber

Silicone rubber is the ideal material for mold making. There are different methods of making silicone molds – from general to inversion and vacuum – and each delivers top quality molds every time.

Silicone rubber is considered the material of choice for making both molds and casts. The rubber is suitable for making molds of all kinds – from reproducing figurines and giftware to making automotive parts, toys and other prototypes - and gives quality results every time. Moreover, it is easily workable, flows well and is non-exothermic in nature. The rubber always cures uniformly, irrespective of the thickness. It will demold easily as well because silicone rubber does not stick to anything except itself.


SkinRite10

Mold making methods


Molds of silicone rubbers can be made using different techniques. The most common are the general molds which easily replicate the surface details of the model in a negative mold. The silicone rubber is mixed with the catalyst and is simply poured over the model (which is affixed inside a mold box). The mold is easy and quick to make while giving efficient results. It does not require any special skills either.

Otherwise, there is the lamination method, wherein the mold making rubber is painted on the model one coat after the other. This creates a skin of even thickness and the mold can be reinforced with a shell mold if needed. These molds will be lightweight and do not use much of the material either.

Some artists prefer the inverted mold method, wherein first a silicone rubber mold is created and resin or gypsum is poured into it to make a replica of the original model. This method is used to create subsequent molds as part of the inversion process. The subsequent molds can be used anytime for making castings of choice. The lost wax method is a popular method of inversion mold making.

Then there are high precision molds which are made created using a vacuum device. The mold is placed inside the vacuum chamber and the casting material – usually resin or other rubbers – is poured before being vacuumed so as to eliminate any possible defects and air bubbles.


BakeSil

Where to buy?


EnvironMolds offers a wide variety of silicone rubbers, both for mold making and casting purposes. First there is the standard silicone mold rubber that lends itself well for general mold making. Then there is the faster acting silicone mold for making quick impressions without using a mold box, called 5-Minute Mold Putty. In addition to this, there are food safe and skin safe silicone mold rubbers – BakeSil is FDA approved as food safe for making food molds and baking containers while LifeRite, can be used on the skin for life casting and duplicating body parts. And what tops the charts is SkinRite10 - a translucent silicone mold rubber which can be tinted and used for special effects and applications to duplicate skin surfaces, making it the ideal material for realistic masks apart from doll reborning.

Standard Procedures for Making a Silicone Mold

With silicone being a popular and useful mold making material that delivers variety of benefits, artists should be aware of the basics when working with this rubber. Following are some tips on the same.

There are varied options of materials when it comes to making molds. While any malleable material like clay, wax, alginate or resin can be used to create a negative of the master model, rubbers have emerged as the material of choice, especially for professional mold makers. Then again, while there is a choice of polyurethane, latex and thermoset mold rubbers, silicone is preferred for many a reason.

To start with, mold making silicone is easy to use. The material has sufficient working time and cures fairly quickly to deliver durable, tear resistant and heat resistant molds. In fact, the molds will last for years and can be used to make any number of castings.The molds do not shrink much either. A variety of materials – like wax, plaster, gypsum, resins and even low-temperature melt metal alloys – can be cast in a silicone mold. Demolding is also easy as silicone does not stick to anything except itself.

Basic Preparation


Silicone rubber can be used to make molds of anything from figurines, statues, architectural pieces and picture frames to soaps, candles, toys, jewelry and more. The applications also include conventional prototype tooling and stereolithography.

The silicone has to be mixed with the catalyst in the specified ratio prior to use. Both the base and catalyst should first be stirred in their own containers before weighing the required amount of silicone base into a clean mixing container. A useful tip is to tilt the container and roll the material all the way around the sidewall, leaving about two inches from the top. This may sound unnecessary at first, but the coating will work to keep the catalyst from getting absorbed into the container, thus giving a better mix.

After this, the required amount of catalyst can be weighed into the container. Mix the two together by stirring with a stiff, flat-ended metal spatula until a uniform color is obtained. It is better to keep scraping the container walls and bottom to insure a thorough mix.

While artists usually vacuum degas the silicone rubber mix, it is generally not needed for most applications as a uniform flow into the mold box is enough to minimize entrapping of air. In case it is being deaired, the mixing container should be filled only to one-third of its depth to allow sufficient room for expansion during the deaeration.

Additionally, it is noted that low temperature and humidity increases both the work and pot life of silicone rubbers. Some artists even opt to refrigerate the base material before using it in hot environments.

Finally, the catalyst container should be closed tightly after use as exposure to air for an extended period can cause a film or crust to form on the catalyst and this hydrolyzed material will lead to improper curing.

MoldRite 25 Silicone is a popular material for general silicone mold making. The quality of impressions captured by these silicone molds is exceptionally outstanding.

How to Paint on Silicone Rubber?

Silicone molds and casts always throw up the problem of proper finishing as regular paints cannot be used on this rubber surface. Specially-formulated silicone paints are the best solution.

Silicone rubber proves to be a wonderful material for making both molds and casts. It is easy to use, captures details well and cures quickly too. The best part is that as silicone does not stick to anything, it is easy to demold as well, even without using a release agent.

However, this very property becomes self-defeating when it comes to painting a silicone surface. Regular oil and acrylic paints fail to adhere properly to silicone molds and casts; they will start peeling and cracking soon. This proves to be very frustrating for artists; some even resort to roughing the silicone surface so that the paint can stick on it.

Bringing an answer to the fore


There is silicone paint that has been specially formulated to work on silicone surfaces. Available in a dye form, it should be mixed with a suitable silicone paint medium – just like oil paints are mixed with linseed oil for thinning. This medium is actually a silicone catalyst which works to transform the paint so that it can permanently bond with the silicone surface that has to be painted. As the paint is also flexible, it will easily stretch and bend along with the rubber without causing any cracks or breaks. In fact, the paint can even work to protect and preserve the surface from regular wear and tear.

Silicone paint is usually used extrinsically to paint the silicone surface after it has set. The dried surface is cleaned with acetone before painting by hand. Alternatively, the color can be airbrushed on silicone (do clean the airbrush immediately to prevent clogging). For intrinsic coloring, a few drops of the pigment can be added to the silicone base before adding the catalyst.

However, bear in mind that silicone pigments can be added to tin-based silicone rubbers only. If mixed with silicone that has a platinum catalyst, it can interfere with the setting of the rubber.
 

EnvironMolds offers top quality silicone pigments in a broad range of color options – from black and white to red, blue, yellow, green, orange, purple and more. There is also the 'Quinn Blush' shade which is used by renown doll rebirthing artist, Terry Quinn to add the lovely skin blush to her silicone dolls.

The best part is that this silicone paint can be used on both tin-based and platinum-based silicone rubber surfaces as they have been formulated to adhere to both types of surfaces. Medium for making the paint is also available.

Therefore, artists can easily paint their silicone casts in the desired colors to get the effect they wish. They are especially favored by special effects and prosthetic artisans, doll makers, etc. to give the painted-on color effects to their silicone rubber creations. However, they can be used on regular silicone molds and casts too.

The Best Rubber Material for a Mold

The making of rubber molds throws up three different options of latex, silicone and polyurethane rubber. Understanding the properties and usage will help in choosing the right rubber for a project.

When it comes to making rubber molds, there are various options, from the natural latex rubber to synthetic compounds like polyurethane rubber and silicone rubber.

One of the first steps when making a mold will be deciding which rubber to use. While each has their own strengths and weaknesses, the choice will determine the process ahead. Let us take a look at each option –

Latex

Latex rubber is one of the least expensive mold making materials. Yet, it is very flexible, strong, durable, tough and tear resistant. It also captures minute details very well. As the rubber is viscous enough to not run off vertical surfaces, it can be applied to models such as architectural details where they are, without needing to be thickened.

Latex molds can be used to cast plaster, polyester resin, urethane or even abrasive materials like concrete. The molds can be used again and again to produce multiple castings. They will literally last forever as long as they are stored properly.

However, it takes a long time (around 10 to 15 days) to make a latex mold. It involves brushing multiple layers of latex on the model, while allowing sufficient time in between for every layer to dry properly.

The rubber works well for creating masks too. Moreover, liquid latex is a theatrical and special effects product used to create wrinkles, scars, gashes and as an adhesive for bald caps.In a less viscous form, the same material will work for casting purposes as a latex casting rubber too.

Polyurethane


This is a high strength rubber with excellent chemical resistance. It opens up options of varying consistencies and even a choice of firmness for the mold – from soft to medium to hard. The cost is on the average side – neither too expensive nor very cheap.

Polyurethane rubber molds are most suitable for casting polyurethane, epoxy and polyester resins. The method of making the mold is not limited to brushing or spraying; polyurethane rubber can even be poured to make solid cube molds. The mold will be ready in a few hours or a day at best.

However, polyurethane molds are not as long lasting and can even lose their shape over time.

Silicone

This is an expensive material, but the superlative properties and ease of use justify the price. It is a versatile, durable and highly resistant rubber with two types of catalysts – tin and platinum – that will affect its working and usage.


The rubber is formulated in varied types with food safe and skin safe options also available. The translucent variant can perfectly duplicate skin surfaces. The best part is that silicone does not stick to anything but itself, negating the use of a release agent.

Silicone rubber can be used to cast different types of materials except itself. Again, the same rubber can be used to make castings too.

Consider all factors of mold making to make the right choice between liquid latex, polyurethane and silicone rubber.

Types of Silicone Rubber

There are many basic differences between liquid silicone rubber, room temperature vulcanizing silicone and the high temperature vulcanizing variant which influences their potential use.

Silicone rubber is a man-made elastomer that is composed of silicone with carbon, hydrogen and oxygen. This inorganic rubber-like material is used extensively across various industries - rail, aerospace, automotive, food/beverage and artworks to name a few. The superior benefits of resistance to high temperatures, weather and abrasion coupled with chemical stability and electrical insulation make it a popular and commonly-used rubber for varied applications.
 

It is manufactured in three different forms with varying viscosity and curing temperatures:


  • Liquid Silicone Rubber (LSR) – As the name goes, this is in liquid form with good viscosity and flows well. It is a two-part silicone and the curing occurs only when the base material comes in contact with the catalyst. This is a thermosetting material and cannot be restored to its original form after curing. The range of hardness is wide, from 5 to 90 Shore A. The excellent liquidity ensures that the rubber can easily fill the most complex parts of the mold, making it perfect for automated injection molding, compression molding, transfer molding and other molds that have complicated designs or demand tolerance.
  • Room Temperature Vulcanizing Silicone Rubber (RTV) – This rubber is also in liquid state, but comes in both one-part and two-part formulations. The two-part variant is again of two types - condensation cure and addition cure. The former uses tin salts as a catalyst while the latter relies on a platinum-based catalyst to turn the liquid silicone into a solid form. It should be noted that these types of RTV silicone rubbers are not only quite different from each other, but also not even compatible with each other. However, all RTVs will cure at room temperature when they come into contact with air.

In general, RTVs cure to a soft or medium hard finish ranging from 15 to 40 Shore A. They have low shrinkage and can capture details well, making them suitable for injection molding, gravity casting and vacuum casting. They enjoy varied applications including mold making, casting, prototype-making, prosthetics and encapsulation. The tin-cured silicones have food safe, skin safe and transparent versions too.

High-Temperature Vulcanizing Silicone Rubber (HTV) –
This is also known as Solid, Milliable or High Consistency Silicone Rubber. It is usually in the form of solid, gummy rubber blocks which are partly vulcanized, though liquid forms are also formulated. It goes without saying that the rubber has to be heat-cured at high temperatures to get the finished product. It is used for compression and resin-transfer. Silicone tubing and other shapes are often extruded from HTV silicone rubber.

EnvironMolds offers a great selection of high quality RTV silicone mold rubbers that can be used to make a silicone mold or cast. This popular art supplier also provides skin-safe, food-safe and translucent silicone rubber formulations. Apart from this, other related materials, supplies, tools and equipment are also available.

Silicone Rubber - Different Faces and Usage

Silicone rubber is a versatile material that is used for different purposes in both the art and manufacturing world. It displays many useful properties and comes in a few different types too.

Silicone rubber is a popular compound that enjoys widespread patronage across industries and applications. It is commonly used for bonding, sealing, potting, encapsulation, coating, mold making and casting works.

The main benefit is that silicone rubber molds that can be used for manufacturing different types of technical and mechanical parts for industry and medical devices. Apart from molds, silicone rubber is also used as a release agent, adhesive or the base material for the cast. It also functions well in the potting of electronic components in high-tech industrial and scientific equipment.

Artists normally use the rubber to make molds for toys, candles, soaps, food and baking containers apart from special effects. There is a special variety of silicone rubber that is safe for the skin and is used to make body molds.

The same rubber can be used to make casts too and is the material of choice for mask making and doll reborning.


Getting to know Silicone Rubber


RTV silicone rubber is commonly used for molding and casting projects. It delivers various useful properties like ease of use, flexible, tough, durable and tear resistant. This versatile material can reproduce almost anything without damaging the surface of the model. What’s more, the excellent mechanical properties and low surface tension enable it to replicate the mold without losing any of intricacies of the original - the minutest of details will be captured in the mold even down to the skin pores and fingerprints. It can even be cast in abrasive materials.

Silicone rubber formulas are remarkably stable in a wide temperature range and prove to be non-flammable and non-combustible. There is a good level of thermal conductivity too.

The room temperature vulcanizing rubber comes as a 2-part formula – one is the liquid base and the other is the catalyst. They have to be mixed in the specified proportion which can vary from formula to formula. The catalyst will react with the base to deliver the intended properties. It can even be customized to produce the required degree of viscosity and adherence along with varying mechanical, chemical or temperature resistance characteristics.

The rubber comes in two different types – addition cure and condensation cure. The primary difference is in the catalyst - Addition cure silicones use a platinum-based catalyst (usually 10%) while condensation cure silicones need a tin-based catalyst (usually 5%). They have different characteristics and usage and most importantly, are not compatible with each other.

EnvironMolds offers a broad range of materials, supplies, tools and equipment that include both silicone mold and casting rubbers. There are different formulae options to suit varying needs and preferences, like MoldRite 25 Silicone - Classic Mold Making Silicone, BluMold RTV Silicone, 5-Minute Mold Putty for Faster Mold Making, Food Safe Silicone -- BakeSil FDA Approved, LifeRite Skin Safe Silicone for Life Casting and SkinRite 10 Translucent Special F/X Silicone.

Difference Between Plastic and Silicone Molds

Which is better – plastic or silicone molds for making castings of resins and other materials? Both options come with their own pros and cons. Generally, silicone ones are preferred by professionals.

The technique of making a cast begins with a mold. The casting artist will either make a mold or use a ready mold for making the cast. The casting material is usually poured into the mold and allowed to set before being demolded. Once it has cured properly, it is finished and is ready for use. How to make a mold for the casting is another story for another day.



However, here we shall take a look at the type of molds to be used for making a cast. Let’s consider plastic and silicone molds for instance.

Plastic molds usually have a lot going for them. They are easily available in the market in a variety of shapes and sizes. They are flexible, reusable and quite inexpensive at that. Being quite easy to work with, these molds are considered apt for novices stepping into the world of casting. Even if the molds get damaged, they can be easily replaced or even discarded if someone loses interest in the hobby.

On the other hand, silicone rubber molds are more sophisticated and top quality molds that are preferred by professional casting artists around the world. They may seem like a substantial investment initially, but this does pay off in more ways than one.

The biggest thing working in favor of silicone molds is that they can be customized as desired. The mold maker can make single or two part molds of any item that is to be replicated as a cast. However, making a plastic mold calls for specialized techniques and equipment for working on vacuum forming sheet plastic around a template. Therefore, making casts from plastic molds can be limiting based on the ready molds available.

Then again, casts made in plastic molds do not turn out glossy enough. The molds tend to get scratches easily, which also affects the quality of the castings. The surface that is touching the mold will have to be recoated with either the casting material or a sealer to make it shiny. On the other hand, castings from silicone molds have a smooth and shiny finish that is pleasing to the eye.

These molds also lend themselves well for making complex castings. Demolding is especially easy even for complicated shapes as silicone does not stick to anything except itself. It should be kept in mind that silicone molds are extremely durable, but only as long as they are cleaned and stored properly.

EnvironMolds offers a range of materials, supplies and equipment including a great selection of high quality silicone rubber formulas that are suitable for both mold making and casting. Indeed, most silicone mold rubbers can double up as casting rubbers too. However, artists should bear in mind that silicone rubber should never be cast in silicone molds as they will tend to stick to each other.

How Many Plaster Bandages Will You Need?

 Use too few plaster of Paris bandages for making a shell mold and you will be left with a distorted mold on your hands. Tips on how to calculate the requisite amount of rolls will prove helpful.


Plaster of Paris bandages are a versatile accessory when making molds, and especially body molds. The most common use of plaster bandages is for making shell molds. Also known as mother molds, they provide rigid support so that flexible molds made of alginate, latex rubber and silicone rubber can retain their shape. The shell mold is made over the original mold so that it can house the mold and ease the casting process.

 


Apart from this, the bandages are also directly used to make form molds like the torso, belly and legs in body casting. They are also useful in mask making.

This brings us to the question – how many plaster bandages will an artist need for making a shell mold or even a form mold? Keeping sufficient rolls of bandages handy is imperative. In case you fall short during the mold making process, the mold is most likely to distort and collapse into a useless mess.

This is especially important as the bandages are built up in overlapping layers to ensure that the mold become sturdy enough after drying. Therefore, eyeball estimates by newbies can easily go haywire.

A simple rule of thumb is that the bigger the mold, the thicker should be the shell mold to ensure that it does not distort during the casting. Following is an estimate of the number of layers of plaster bandages required during life casting:

  • Face mold - 4 layers
  • Head mold - 5 layers
  • Half torso - 5 layers
  • Full torso – 6 to 8 layers


Now, a standard 5-inch roll of 5 yards plaster bandage yields around 900 square inches of bandage therefore, a single roll of plaster bandage will easily suffice for a typical face mold. A head mold will require 4 to 5 rolls and half torsos can be covered with 4 rolls. Full torso will take about 5 to 6 rolls for proper and thick coverage.

Environmolds (https://www.artmolds.com) offers a broad range of top quality plaster of Paris bandages. The creamy and smooth PopArt Plaster Bandages are available in 5 inches, 8 inches and 12 inches by 5 yards length. These are superior quality quick-setting bandages that are formulated to wet out creamy with a thick plaster consistency. They set quickly within 5-minutes itself.

Then there is the ArtBands Plaster Of Paris gauze bandages (5 inches * 5 yards) with a modern formulation that produces a consistent fast-setting plaster coat that adheres to the gauze cloth uniformly. It yields a smooth, creamy surface, is fast setting, resists delamination and gives excellent strength. The Gypsona Plaster Bandage is another premium bandage (6 inches * 5 yards) that has been the first choice of mold makers and life casting artists for over a decade.