Mold making and Casting products through EnvironMolds, LLC

Mold making does not necessarily require specialized materials like alginate, clay, ceramic, polyurethane resin, silicone rubber or latex rubber for capturing the details of an object in molds. Even sand can be used to make molds of your choice.

Sand molds are paticulary useful in foundry casting as they can withstand the high temperatures of molten metals. However, regular sand will not do. You need fine grained sand for making sand molds – a 100 mesh is used to strain the sand particles.

This brings us to the question – while the fine sand can be poured into or around an object before being compacted to capture its shape and details, how will the sand particles harden and solidify to form a usable mold?

Well, the compound sodium silicate or water glass is used as a binder to glue the sand particles together.It is added to dry, clean sand and mixed.You can either mix by hand in a small container or use a sand mill for larger quantities. The mixture has to be cured with carbon dioxide gas which will activate the water glass to bind and set the sand.

You can always use ArtMolds Sodium Silicate solution that is available by both pints and gallons. All you need is 3% - 4% by weight. This is a high strength binder and will make the sand molds extremely strong and resilient.

Sand molds are normally used in manufacturing industries for casting metal objects. Molten metal is poured in the sand molds and solidifies to form the final object!